System and method for machine load detection
AssigneeCaterpillar Inc.
InventorsBrian Lister, Christopher Rhoades, Michael Beyer, Michael Barngrover
Life of this patent
Estimating the term…
Abstract
A transmission includes a transmission output speed (TOS) sensor providing a signal indicative of an output speed of the transmission. A controller estimates an actual torque output of the transmission and determines, in real time, a first TOS acceleration based on the signal provided by the transmission output speed sensor and a second TOS acceleration based on the actual torque estimation. The first and second accelerations are compared and a torque transient trigger is activated when the divergence exceeds a threshold value.
Claims20
A powertrain having an engine connected to a transmission adapted to drive ground engaging members, comprising:
- a transmission output speed (TOS) sensor disposed to provide a signal indicative of a speed of an output of the transmission;
- a controller configured to control operation of the transmission based on a desired torque output of the transmission by, at least in part, estimating an actual torque output of the transmission and using the actual torque estimation as a control feedback;
- wherein the controller is further configured to:
- determine, in real time, a first TOS acceleration based on the signal provided by the transmission output speed sensor,
- determine a second TOS acceleration based on the actual torque estimation that is used as a control feedback;
- determine a divergence between the first and second TOS accelerations;
- and
- activate a torque transient trigger that is used to further control operation of the transmission when the divergence exceeds a threshold value.
A machine, comprising:
- a frame that supports an engine connected to a transmission, the transmission selectively transforming an input engine speed and engine torque to an output transmission speed and transmission torque, the transmission speed and torque being applied to a set of ground engaging members to propel the frame;
- a transmission output speed (TOS) sensor disposed to provide a signal indicative of a speed of an output of the transmission;
- a controller configured to control operation of the engine and the transmission based on a desired torque output of the transmission by, at least in part, estimating an actual torque output of the transmission and using the actual torque estimation as a control feedback;
- wherein the controller is further configured to:
- determine, in real time, a first TOS based on the signal provided by the TOS sensor,
- calculate a first acceleration based on the first TOS;
- determine a second acceleration based on at least one of engine speed, engine torque, machine inertia, and on a transmission setting;
- determine a divergence between the first and second accelerations;
- calculate a rate of change of the divergence between the first and second accelerations;
- and
- when the rate of change of the divergence exceeds a threshold value, adjust a control parameter that adjusts the transmission setting to avoid a decrease in engine speed below a threshold engine speed value.
A method for operating an electronic controller for detecting transient torque changes in a torque-controlled transmission, the electronic controller configured to control operation of the torque-controlled transmission, the method comprising:
- operating the electronic controller to monitor a transmission output speed (TOS) sensor signal indicative of an output speed of the transmission;
- determining a first TOS acceleration by calculating a derivative of the measured TOS in the electronic controller based on the TOS sensor signal;
- operating the electronic controller to estimate a torque at an output of the transmission;
- operating the electronic controller to determine a second TOS acceleration by dividing the estimated torque by a predetermined inertia of the machine using the electronic controller;
- comparing the first and second TOS accelerations in the electronic controller and, when a parameter based on a difference between the first and second TOS accelerations exceeds a threshold value, causing the electronic controller to activate a torque transient change trigger.
Dependencies are inferred from the claim text.