Method for the production of beta-carotene
AssigneeDsm IP Assets B.V.
InventorsJavier Costa Perez, Antonio Estrella Castro, Ana Teresa Marcos Rodriguez, J. Emiliano Gonzalez De Prado, Enrique R. Peiro Cezon, Alfonso Collados De La Vieja, Manuel Esteban Morales
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Abstract
The invention relates to a novel method for the production of β-carotene from submerged cultures of mucoral fungi such as Blakeslea, Choanephora or Phycomyces by adding lectin to the culture medium and performing pH control once fermentation has started. The method involves β-carotene recovery stage that makes it possible to simplify the process, optimize yields and increase purification of the product.
Claims20
In a process for the production of beta-carotene that comprises the stages of:
- (1) fermentation of a biomass based on mucor fungi as a submerged culture in a culture medium;
- (2) separation of the biomass;
- (3) purification of the biomass by removal of lipophilic components other than carotenoids by means of extraction with alcohol;
- (4) drying the biomass;
- (5) solid/liquid extraction of the carotenoids contained in the biomass with food-grade organic solvents;
- (6) concentration of an extract rich in carotenoids;
- (7) precipitation-crystallization of the carotenoids by means of the addition of alcohol;
- and
- (8) filtration and final drying to recover crystals comprising the beta carotene;
- the improvement comprising increasing the production of beta-carotene by reducing a content of gamma-carotene in the culture medium with respect to beta-carotene in the culture medium by conducting the fermentation in stage (1) in the presence of a percentage of soy lecithin and, after an initial growth stage in which the pH is allowed to evolve freely, adjusting the pH into the range 6.7-6.9 after fermentation has been proceeding for a period of between 24-36 hours, and thereafter continuing the fermentation, wherein the fermentation of the submerged culture is performed under aerobic conditions at a temperature of from 20 to 32° C., the mucor fungi belongs to the Blakeslea genus and the recovered crystals have a purity of beta-carotene of greater than 95% with a content of other carotenoids of less than 4%, and wherein the percentage of the soy lecithin in the culture medium combined with the adjustment of pH results in a resultant level of gamma-carotene with respect to beta-carotene in the culture medium being less than a level that could be achieved without the adjustment of pH, said resultant level being less than 4.4%.
Dependencies are inferred from the claim text.