Device and method for extending light emitting diode printbar life or improving image quality

An image recording device with extended light emitting diode (LED) printbar life or improved image quality, comprising:

• a photoreceptor;
• an LED printbar with a first plurality of LEDs;
• and,
• a processor for at least one specially programmed computer, the processor for:
• determining how often LEDs in the first plurality of LEDs are energized during a first operational time period in which the image recording device is operated to generate an image output;
• determining that a second plurality of LEDs in the first plurality of LEDs has been energized less than a third plurality of LEDs in the first plurality of LEDs;
• and,
• during a correction time period, energizing the second plurality of LEDs and de-energizing the third plurality of LEDs while the second plurality of LEDs is aligned with an inter-document zone (IDZ) on the photoreceptor such that a plane in a direction substantially orthogonal to a process direction passes through the second plurality of LEDs and the IDZ,
• wherein:
• the photoreceptor moves with respect to the printbar in the process direction;
• the correction time period is concurrent with the first operational time period;
• the printbar includes a plurality of chips;
• the processor is for determining how often LEDs on each chip in the plurality of chips are energized during the first operational time period;
• energizing the second plurality of LEDs includes energizing all LEDs on a first chip from the plurality of chips;
• and,
• de-energizing the third plurality of LEDs includes de-energizing all LEDs on a second chip from the plurality of chips.

A computer-based method for extending light emitting diode (LED) printbar life or improving image quality for an image recording device including a photoreceptor and an LED printbar with a first plurality of LEDs, comprising:

• determining, using the processor, how often LEDs on each chip in a plurality of chips on the printbar are energized during an operational time period during which the device is operated to generate an image output;
• determining, using the processor, that LEDs for a first chip in the plurality of chips have been energized less than LEDs for a second chip in the plurality of chips;
• and,
• during a correction time period concurrent with the operational time period:
• energizing, using the processor, all the LEDs for the first chip while the first chip is aligned with an inter-document zone (IDZ) on the photoreceptor in a direction orthogonal to a process direction such that a plane orthogonal to the process direction sasses through the first chip and the IDZ;
• and,
• de-energizing, using the processor, all the LEDs for the second chip, wherein:
• the photoreceptor moves with respect to the printbar in the process direction.

An image recording device with extended light emitting diode (LED) printbar life or improved image quality, comprising:

• a photoreceptor;
• an LED printbar with at least ten chips, each chip including a respective plurality of LEDs;
• and,
• a processor for at least one specially programmed computer, the processor for:
• determining, using the processor, how often LEDs on each chip in a plurality of chips on the printbar are energized during an operational time period during which the device is operated to generate an image output;
• determining, using the processor, that LEDs for a first chip in the plurality of chips have been energized less than LEDs for a second chip in the plurality of chips;
• and,
• during a correction time period concurrent with the operational time period:
• energizing, using the processor, all the LEDs for the first chip while the first chip is aligned with an inter-document zone (IDZ) on the photoreceptor in a direction orthogonal to the process direction such that a plane orthogonal to the process direction passes through the first chip and the IDZ;
• and,
• de-energizing, using the processor, all the LEDs for the second chip, wherein:
• the photoreceptor moves with respect to the printbar in the process direction.

An image recording device with extended light emitting diode (LED) printbar life or improved image quality, comprising:

• a photoreceptor;
• an LED printbar with at least ten chips, each chip including a respective plurality of LEDs;
• and,
• a processor for at least one specially programmed computer, the processor for:
• determining an average of the energization times for the respective plurality of LEDs in each chip during an operational time period during which the device is operated to generate an image output;
• comparing the average to a specified amount;
• and,
• energizing, during a correction time period, the respective plurality of LEDs in each chip when the average is less than the specified amount, wherein:
• the photoreceptor moves with respect to the printbar in a process direction;
• the correction time period is concurrent with the operational time period;
• and,
• when the respective plurality of LEDs in each chip are energized, the respective plurality of LEDs are aligned, in a direction orthogonal to the process direction, with an inter-document zone (IDZ) on the photoreceptor, such that a plane orthogonal to the process direction passes through the respective plurality of LEDs and the IDZ.

A computer-based method for extending light emitting diode (LED) printbar life or improving image quality for an image recording device including a photoreceptor and an LED printbar with a plurality of LEDs, comprising:

• selecting, using a processor for at least one specially programmed computer, a plurality of groups of LEDs from the plurality of LEDs such that a number of LEDs in said each group is a minimal number of LEDs able to produce a specified visual frequency when the image recording device is operated to generate an image output;
• determining, for each group of LEDs in the plurality of groups of LEDs and using the processor, how often LEDs in said each group of LEDs are energized during an operational time period during which the device is operated to generate an image output;
• determining, using the processor, that a first group from the plurality of groups has been energized less than a second group from the plurality of groups;
• and,
• using the processor, during a correction time period, to energize the LEDs in the first group and de-energize the LEDs in the second group,
• wherein:
• the photoreceptor moves in a process direction with respect to the printbar;
• the correction time period is concurrent with the operational time period;
• and,
• when the LEDs in the first group are energized, the LEDs in the first group are aligned, in a direction orthogonal to the process direction, with an inter-document zone (IDZ) on the photoreceptor such that a plane orthogonal to the process direction passes through the first group and the IDZ when the LEDs in the first group are energized.