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US 8,800,844 B2Granted
Reinforcement of friction plug welds
AssigneeThe Boeing Company
InventorsDavid M. Bezaire, John M. Comfort, John G. Vollmer, Mark A. Fischer
Life of this patent
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Abstract
A hole in a metal workpiece is filled by friction plug welding. The weld between the workpiece and the plug is reinforced by a weld land in the workpiece that surrounds one end of the plug. The weld land is formed by extruding a portion of the plug into a cavity in an anvil used in the welding process.
Claims16
An apparatus configured to reinforce a friction plug weld in a workpiece, the apparatus comprising:
- a chuck configured to rotate a plug and to force the plug through a hole through the workpiece, the hole comprising a first width on a root side of the workpiece and a second width on a face side of the workpiece;
- the plug configured to:
- forge weld to the workpiece, and plastically deform to comprise:
- a weld land surrounding a root side end of the plug, and a coin surrounding the weld land;
- and
- an anvil adapted to be placed against a root side of the workpiece, the anvil comprising:
- a first cavity configured to receive a tip of the plug, the first cavity being further from the workpiece than a second cavity and a third cavity;
- the second cavity configured to substantially surround the first cavity and extrude a first plasticized portion of the plug to form the weld land, the second cavity comprising a width and a depth that are larger and smaller respectively relative to the first cavity, the width of the second cavity being greater than the first width of the hole;
- and
- the third cavity configured to extend outward around the second cavity and extrude a second plasticized portion of the plug to form the coin, such that the third cavity comprises a height that is less than a width of the third cavity.
7 more elements
Dependencies are inferred from the claim text.