# US 8,787,030 B2 · Multilayer circuit board with resin bases and separators

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- Number: US 8,787,030 B2
- Document ID: US8787030B2
- Status: Granted
- Kind: B2
- Application number: 13/124,751
- Filed: 2009-10-28
- Published: 2011-09-01
- Granted: 2014-07-22
- Earliest claimed: 2008-10-30
- Assignees: Sumitomo Electric Industries, Ltd.
- Applicants: Akira Oikawa
- Inventors: Akira Oikawa
- Web page: https://patentgrep.com/patent/US8787030B2

## CPC

- H05K 3/4635: {laminating flexible circuit boards using additional insulating adhesive materials between the boards}
- H05K 3/4617: {characterized by laminating only or mainly similar single-sided circuit boards}
- H05K 1/165: {incorporating printed inductors}
- H05K 2201/0129: Thermoplastic polymer, e.g. auto-adhesive layer; Shaping of thermoplastic polymer
- H05K 2201/09672: Superposed layout, i.e. in different planes
- Y10T 29/49126: Assembling bases
- H05K: PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- Y10T: TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION

## Abstract

A multilayer circuit board (1) includes resin bases (101 to 10N) stacked while placing separators (121 to 12N−1) in between, interconnect patterns (111 to 11N) respectively formed on one surface of each of the resin bases (101 to 10N), and electro-conductive bumps (201 to 20N−1) which electrically connect the interconnect patterns (111 to 11N). The resin bases (101 to 10N) and the separators (121 to 12N−1) are heat-bonded, the separators (121 to 12N−1) are composed of a first thermoplastic resin material having a first glass transition temperature, and the resin bases (101 to 10N) are composed of a second thermoplastic resin material having a second glass transition temperature higher than the first glass transition temperature.

## Claims

### Claim 1

A multilayer circuit board comprising:
a plurality of resin bases stacked while respectively placing a separator in between;
a plurality of interconnect patterns formed on one surface of each of said plurality of resin bases, each of the plurality of interconnect patterns having a curved shape with a first pattern of the plurality of interconnect patterns being formed on a first one of the resin bases and a second pattern of the plurality of interconnect patterns being formed on a second one of the resin bases, the first pattern having a first connecting end and a second connecting end, the second pattern having a third connecting end and a fourth connecting end; and
electro-conductive bumps which are formed to extend through said resin bases and said separators, so as to electrically connect said plurality of interconnect patterns such that a first electro-conductive bump electrically connects the second connecting end to the third connecting end, with the fourth connecting end overlaying the first connecting end but being spaced apart from the first connecting end by the separator in between, the first pattern and the second pattern forming a helix as a whole through the first electro-conductive bump, said resin bases and said separators being heat-bonded,
said separators being composed of a first thermoplastic resin material having a first glass transition temperature, and
each of said resin bases being composed of a second thermoplastic resin material having a second glass transition temperature higher than said first glass transition temperature.

### Claim 2 (depends on 1)

The multilayer circuit board as claimed in claim 1, wherein the first electro-conductive bump is formed to protrude from the third connecting end of the second pattern of said plurality of interconnect patterns, towards the third connecting end of the second pattern.

### Claim 3 (depends on 1)

The multilayer circuit board as claimed in claim 1, wherein said first and second thermoplastic resin materials are respectively configured by cyclic olefinic resin compositions having different glass transition temperatures, as their major constituents.

### Claim 4 (depends on 3)

The multilayer circuit board as claimed in claim 3, wherein said cyclic olefinic resin composition is a norbornene resin.

### Claim 5 (depends on 1)

The multilayer circuit board as claimed in claim 1, wherein said electro-conductive bumps are composed of one or more species of metal materials selected from the group consisting of gold, silver, nickel, tin, lead, zinc, bismuth, antimony and copper.

### Claim 6 (depends on 1)

The multilayer circuit board as claimed in claim 1, wherein said plurality of interconnect patterns and said electro-conductive bumps configure a passive element.

### Claim 7 (depends on 6)

The multilayer circuit board as claimed in claim 6, wherein said passive element contains any one of, or a plurality of, circuit(s) selected from resistor, inductor and capacitor.

### Claim 8 (depends on 1)

The multilayer circuit board as claimed in claim 1, further comprising a third pattern of the plurality of interconnect patterns being formed on a third one of the resin bases, the third pattern having a fifth connecting end and a sixth connecting end, a second electro-conductive bump electrically connects the fourth connecting end to the fifth connecting end, and the first and second electro-conductive bumps are formed at different positions when viewed in the direction of stacking.

### Claim 9 (depends on 8)

The multilayer circuit board as claimed in claim 8, wherein each of the first pattern, the second pattern and the third pattern defines a spiral interconnect pattern having an angle of turn exceeding 360°.

### Claim 10 (depends on 9)

The multilayer circuit board as claimed in claim 9, wherein the spiral interconnect patterns are stacked alternately upside-down, with the individual ends thereof connected to each other through said electro-conductive bumps.

### Claim 11 (depends on 10)

The multilayer circuit board as claimed in claim 10, wherein the number of said resin bases having said electro-conductive bumps buried therein is M (M is a natural number), and the angle of turn of said spiral interconnect pattern is (360°+360°/M).

### Claim 12 (depends on 8)

The multilayer circuit board as claimed in claim 8, further comprising
a fourth pattern of the plurality of interconnect patterns being formed on a fourth one of the resin bases, the fourth pattern having a seventh connecting end and an eighth connecting end, a third electro-conductive bump electrically connects the sixth connecting end to the seventh connecting end.
