# US 8,786,200 B2 · Wiring boards for array-based electronic devices

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- Number: US 8,786,200 B2
- Document ID: US8786200B2
- Status: Granted
- Kind: B2
- Application number: 13/857,702
- Filed: 2013-04-05
- Published: 2014-03-06
- Granted: 2014-07-22
- Earliest claimed: 2012-09-06
- Assignees: Cooledge Lighting Inc.
- Applicants: Michael A. Tischler; Paul Jungwirth
- Inventors: Michael A. Tischler; Paul Jungwirth
- Web page: https://patentgrep.com/patent/US8786200B2

## CPC

- H05B 45/40: Details of LED load circuits
- H05B 45/46: having LEDs disposed in parallel lines
- H05B 45/48: having LEDs organised in strings and incorporating parallel shunting devices
- H05B 45/325: Pulse-width modulation [PWM]
- H10W 74/15: on active surfaces of flip-chip devices, e.g. underfills
- H05B: ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H10W: GENERIC PACKAGES, INTERCONNECTIONS, CONNECTORS OR OTHER CONSTRUCTIONAL DETAILS OF DEVICES COVERED BY CLASS H10

## Abstract

In accordance with certain embodiments, lighting systems include one or more lightsheets each including a plurality of strings of light-emitting elements, control elements, and power conductors for supplying power to the light-emitting elements and control elements.

## Claims

### Claim 1

A lighting system comprising:
a substantially planar flexible lightsheet;
disposed on and extending along opposing edges of the lightsheet, first and second spaced-apart power conductors each extending in a first direction;
a plurality of light-emitting strings disposed on the lightsheet and extending along a second direction substantially perpendicular to the first direction, each light-emitting string (i) comprising a plurality of interconnected light-emitting elements spaced along the light-emitting string, the light-emitting elements being connected in series, (ii) having a first end electrically coupled to the first power conductor, and (iii) having a second end electrically coupled to the second power conductor, wherein (a) the power conductors supply power to each of the light-emitting strings, (b) none of the light-emitting strings extends beyond an area spanned by the first and second power conductors, and (c) none of the light-emitting strings intersects another light-emitting string; and
a plurality of control elements each (i) electrically connected to a different light-emitting string and (ii) configured to utilize power supplied from the power conductors to provide a substantially constant current to the light-emitting string to which it is electrically connected,
wherein the lightsheet is separable, via a cut spanning the first and second power conductors and not crossing a light-emitting string, into two partial lightsheets each comprising (i) one or more light-emitting strings, (ii) one or more control elements, and (iii) portions of the first and second power conductors configured to supply power to and thereby illuminate the one or more light-emitting strings of the partial lightsheet, and
wherein, over the lightsheet, the light-emitting elements are spaced apart at a substantially constant light-emitting-element spacing, in both the first direction and the second direction, the substantially constant light-emitting-element spacing being maintained between both (i) adjacent light-emitting elements within each light-emitting string and (ii) adjacent light-emitting elements on different light-emitting strings, independent of positions of the control elements each electrically connected to a different light-emitting string.

### Claim 2 (depends on 1)

The lighting system of claim 1, further comprising, electrically connected to the power conductors, a power supply configured to provide a substantially constant voltage to the power conductors.

### Claim 3 (depends on 2)

The lighting system of claim 2, further comprising a second lightsheet (i) coupled to the lightsheet and (ii) comprising third and fourth spaced-apart power conductors disposed thereon, wherein the power supply is configured to supply the substantially constant voltage to the third and fourth power conductors.

### Claim 4 (depends on 2)

The lighting system of claim 2, wherein each light-emitting string comprises only 12, 16, 18, or 20 light-emitting elements.

### Claim 5 (depends on 4)

The lighting system of claim 4, wherein the substantially constant voltage provided to the first, second, third, and fourth power conductors does not exceed approximately 60 volts.

### Claim 6 (depends on 2)

The lighting system of claim 2, wherein the substantially constant voltage provided to the first and second power conductors does not exceed approximately 60 volts.

### Claim 7 (depends on 2)

The lighting system of claim 2, wherein the power supply is configured to adjust a light output of the lightsheet by pulse-width-modulating the substantially constant voltage.

### Claim 8 (depends on 1)

The lighting system of claim 1, wherein the light-emitting strings are spaced apart on the lightsheet at a substantially constant string spacing, the string spacing being the distance between adjacent light-emitting strings.

### Claim 9 (depends on 8)

The lighting system of claim 8, wherein the string spacing is an integer multiple of the light-emitting-element spacing, wherein the integer is greater than 1.

### Claim 10 (depends on 8)

The lighting system of claim 8, wherein the string spacing is approximately equal to the light-emitting-element spacing.

### Claim 11 (depends on 1)

The lighting system of claim 1, wherein each light-emitting string comprises only 12, 16, 18, or 20 light-emitting elements.

### Claim 12 (depends on 1)

The lighting system of claim 1, wherein each light-emitting string comprises only 60, 72, 84, 90, 96, 108, 126, 140, 150, 156, 160, 198, 200, 204, or 211 light-emitting elements.

### Claim 13 (depends on 1)

The lighting system of claim 1, wherein each light-emitting string comprises only 120, 144, 168, 180, 210, or 216 light-emitting elements.

### Claim 14 (depends on 1)

The lighting system of claim 1, wherein at least one light-emitting element emits substantially white light.

### Claim 15 (depends on 1)

The lighting system of claim 1, wherein at least one light-emitting element comprises a bare-die light-emitting diode.

### Claim 16 (depends on 1)

The lighting system of claim 1, wherein at least one light-emitting element comprises a packaged light-emitting diode.

### Claim 17 (depends on 1)

The lighting system of claim 1, wherein at least one light-emitting string is a folded string having, when the lightsheet is substantially planar, (i) a straight-line length longer than a dimension of the lightsheet (a) spanned by the power conductors and (b) corresponding to the second direction, and (ii) multiple connected string segments each extending along the second direction and spaced apart along the first direction.

### Claim 18 (depends on 1)

The lighting system of claim 1, wherein (i) the lightsheet comprises a flexible substrate on which the plurality of light-emitting strings is disposed and (ii) each light-emitting string comprises a plurality of conductive elements, disposed over the substrate, electrically connecting the plurality of light-emitting elements and at least one control element.

### Claim 19 (depends on 18)

The lighting system of claim 18, further comprising at least one of (i) a conductive adhesive, (ii) an anisotropic conductive adhesive, (iii) a wire bond, or (iv) solder electrically connecting the light-emitting elements to the conductive elements.

### Claim 20 (depends on 18)

The lighting system of claim 18, wherein the substrate comprises at least one of polyethylene terephthalate, polyethylene naphthalate, polycarbonate, polyethersulfone, polyester, polyimide, polyethylene, fiberglass, or paper.

### Claim 21 (depends on 18)

The lighting system of claim 18, wherein the conductive elements comprise at least one of aluminum, chromium, copper, gold, carbon, silver, carbon ink, or silver ink.

### Claim 22 (depends on 18)

The lighting system of claim 18, further comprising an insulating layer disposed over at least portions of some of the conductive elements.

### Claim 23 (depends on 22)

The lighting system of claim 22, wherein the insulating layer has a substantially white color.

### Claim 24 (depends on 1)

The lighting system of claim 1, wherein at least one control element is configured to control an optical characteristic of the light-emitting elements of the light-emitting string to which it is electrically connected.

### Claim 25 (depends on 24)

The lighting system of claim 24, wherein the optical characteristic comprises at least one of chromaticity, color temperature, intensity, color rendering index, spectral power distribution, or spatial light distribution pattern.