# US 8,785,860 B2 · Sensor part for an infrared sensor and method for producing same

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- Number: US 8,785,860 B2
- Document ID: US8785860B2
- Status: Granted
- Kind: B2
- Application number: 13/641,200
- Filed: 2011-04-06
- Published: 2013-03-28
- Granted: 2014-07-22
- Earliest claimed: 2010-04-15
- Assignees: Schaeffler Technologies AG & Co. KG
- Applicants: Martin Kram; Gehard Rohner
- Inventors: Martin Kram; Gehard Rohner
- Web page: https://patentgrep.com/patent/US8785860B2

## CPC

- G01J 5/04: Casings
- G01J 1/02: Details
- G01J 1/0271: {Housings; Attachments or accessories for photometers}
- G01J 1/04: Optical or mechanical part {supplementary adjustable parts}
- G01J 1/0403: {Mechanical elements; Supports for optical elements; Scanning arrangements}
- G01J 5/02: Constructional details
- G01J 5/0205: {Mechanical elements; Supports for optical elements}
- G01J 5/0893: {Arrangements to attach devices to a pyrometer, i.e. attaching an optical interface; Spatial relative arrangement of optical elements, e.g. folded beam path (G01J5/049 takes precedence)}
- G01J 5/10: using electric radiation detectors
- G01R 3/00: Apparatus or processes specially adapted for the manufacture {or maintenance} of measuring instruments {, e.g. of probe tips}
- H05K 1/028: {Bending or folding regions of flexible printed circuits (H05K1/0283 takes precedence)}
- Y10T 29/49002: Electrical device making
- G01J: MEASUREMENT OF INTENSITY, VELOCITY, SPECTRAL CONTENT, POLARISATION, PHASE OR PULSE CHARACTERISTICS OF INFRARED, VISIBLE OR ULTRAVIOLET LIGHT; COLORIMETRY; RADIATION PYROMETRY (light sources F21, H01J, H01K, H05B; investigating properties of materials by optical means G01N)
- G01R: MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES (indicating correct tuning of resonant circuits H03J3/12)
- H05K: PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- Y10T: TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION

## Abstract

A sensor part for an infrared sensor, including an IR-sensitive detector (1), at least one reference source (2) emitting IR radiation, and an IR-sensitive reference detector (3) which, in the direction of the incident IR radiation, is at a distance from the detector (1), wherein the at least one reference source (2) is arranged at the side of the reference detector (3), and including a support (5), on the first side (6) of which the detector (1), the at least one reference source (2) and the reference detector (3) are arranged. The support (5) includes a blank made of a flexible material bent in some sections, in particular a blank made of a flexible printed circuit board bent in some sections. The invention achieves the aim of specifying a three-dimensional sensor part for an IR sensor that can be produced by a simple method. The invention further relates to a method for producing a sensor part and to an IR sensor.

## Claims

### Claim 1

A sensor part for an infrared sensor, comprising: an IR-sensitive detector, at least one reference source that emits IR radiation, and an IR-sensitive reference detector that is spaced in a direction of incidence of the IR radiation from the detector, wherein the at least one reference source is arranged to a side of the reference detector, and a support on a first side on which the detector, the at least one reference source, and the reference detector are arranged, the support includes a blank of a flexible material with bent sections, a body of the support includes a main section, which extends in the direction of incident radiation, and a reference section, the reference section is arranged on a projecting arm, the projecting arm is connected to the main section, and the reference section projects away from the projecting arm at a first bending edge at an angle, and the reference section has an outline in a shape of a circle segment.

### Claim 2 (depends on 1)

The sensor part as claimed in claim 1, wherein the projecting arm is bent in a shape of an annular segment.

### Claim 3 (depends on 1)

The sensor part as claimed in claim 1, wherein the projecting arm has a substantially L-shaped form, the reference section is arranged at one end of a short arm of the L-shaped form, and the main section is arranged at one end of a long arm.

### Claim 4 (depends on 1)

An IR sensor, including a sensor part as claimed in claim 1.

### Claim 5 (depends on 1)

The sensor part as claimed in claim 1, wherein the blank is a flex circuit board.

### Claim 6

A sensor part for an infrared sensor, comprising: an IR-sensitive detector, at least one reference source that emits IR radiation, and an IR-sensitive reference detector that is spaced in a direction of incidence of the IR radiation from the detector, wherein the at least one reference source is arranged to a side of the reference detector, and a support on a first side on which the detector, the at least one reference source, and the reference detector are arranged, the support includes a blank of a flexible material with bent sections, wherein a body of the support includes a main section, which extends in the direction of incident radiation, and a detector section, the detector is arranged on the detector section, and the detector section projects away from the main section at a second bending edge at an angle, and the main section has at least in certain sections a convex shape transversely in relation to its extent.

### Claim 7 (depends on 6)

The sensor part as claimed in claim 6, further comprising a mirror element, which is arranged on a second side of the support opposing the first side of the support, opposite the reference detector and the at least one reference source.

### Claim 8 (depends on 7)

The sensor part as claimed in claim 7, wherein the mirror element is arranged on an opposite side of the detector section to the detector.

### Claim 9 (depends on 7)

The sensor part as claimed in claim 7, wherein the mirror element is formed by a section of the material of the support.

### Claim 10 (depends on 9)

The sensor part as claimed in claim 9, wherein the blank is a flex circuit board, and the mirror element is formed by an exposed metal section of the flex circuit board that includes a metal layer.

### Claim 11 (depends on 6)

The sensor part as claimed in claim 6, wherein the main section includes a broadened section.

### Claim 12 (depends on 1)

A method for producing a sensor part for an IR sensor, in particular for producing a sensor part as claimed in claim 1, comprising the following steps: providing a substantially flat section of the flexible material as the support, securing an IR-sensitive detector to a first section of a body of the support, securing the at least one reference source that emits IR radiation and the IR-sensitive reference detector to a second section of the body of the support, wherein the second section is connected to a main section of the body of the support by a projecting arm, and the main section has at least in certain sections a convex shape transversely in relation to its extent, forming a first bending edge by which the second section is moved away from the projecting arm, arching the projecting arm to form an annular segment, forming a second bending edge by which the first section is moved away from the rest of the body of the support by which a detector section is moved away from the main section, wherein formation of the first bending edge, the second bending edge, and the arching of the projecting arm are performed such that the detector is spaced in the direction of incidence of the radiation from the second section having the reference sensor and the at least one reference source.