# US 8,785,827 B2 · Microwave field director structure with vanes having a conductive material thereon

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- Number: US 8,785,827 B2
- Document ID: US8785827B2
- Status: Granted
- Kind: B2
- Application number: 13/737,329
- Filed: 2013-01-09
- Published: 2013-05-23
- Granted: 2014-07-22
- Earliest claimed: 2007-10-15
- Assignees: E. I. Du Pont de Nemours and Company
- Applicants: E I Du Pont De Nemours and Company
- Inventors: William R Corcoran, Jr.
- Web page: https://patentgrep.com/patent/US8785827B2

## CPC

- H05B 6/70: Feed lines
- H05B 6/74: Mode transformers or mode stirrers
- Y10T 428/24802: Discontinuous or differential coating, impregnation or bond [e.g., artwork, printing, retouched photograph, etc.]
- H05B: ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- Y10T: TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION

## Abstract

A self-supporting field director for use in heating an article in a microwave oven is characterized by a plurality of vanes, each vane extending radially outwardly from a central axis and being angularly adjacent to two other vanes. The vanes are supported by a slotted central support member. Each vane has a substrate formed from an electrically non-conductive material. A portion of at least one of the first and second major surfaces is covered by an electrically conductive material.

## Claims

### Claim 1

A self-supporting field director structure for use in heating an article in a microwave oven, the field director structure comprising:
a central support member having a plurality of slots formed therein, and
a plurality of vanes, each vane extending radially outwardly from a central axis through a slot in the central support member, each vane being angularly adjacent to two other vanes,
each vane having a substrate formed from an electrically non-conductive material, each vane having a first and a second major surface,
a portion of at least one of the first and second major surfaces of each vane having an electrically conductive material thereon.

### Claim 2 (depends on 1)

The field director structure of claim 1 wherein
the central support member is an annular member having a radially inner surface radially and a radially outer surface thereon, wherein
all of the electrically conductive material on each vane lies radially outwardly of the radially outer surface of the annular central support member.

### Claim 3 (depends on 2)

The field director structure of claim 2 wherein the electrically non-conductive substrate material that passes through the slot in the annular central vane support structure is notched whereby the vane engages the annular central vane support structure.

### Claim 4 (depends on 1)

The field director structure of claim 1 wherein
the central support member is an annular member having a radially inner surface radially and a radially outer surface thereon, and wherein
at least a portion of the electrically conductive material on each vane lies radially inwardly of the radially inner surface of the annular central support member.

### Claim 5 (depends on 1)

The field director structure of claim 1 wherein the annular central support member is attached to the vanes.

### Claim 6 (depends on 1)

The field director structure of claim 1 wherein the central support has a lower edge thereon, further comprising:
a bottom connected to the lower edge of the central support.

### Claim 7 (depends on 1)

The field director structure of claim 1 wherein the microwave oven is operative to generate a standing electromagnetic wave having a predetermined wavelength, and wherein
each vane has an upper and a lower edge thereon,
the electrically conductive material on each vane is disposed at least a predetermined close distance from both the upper edge and the lower edge, the predetermined close distance lying in the range from about 0.025 times the wavelength to about 0.1 times the wavelength,
so that the occurrence of arcing in the vicinity of the electrically conductive material is prevented when the field director structure is used in an unloaded microwave oven.

### Claim 8 (depends on 1)

The field director structure of claim 1 wherein the microwave oven is operative to generate a standing electromagnetic wave having a predetermined wavelength, and wherein
the electrically conductive material on each vane has a predetermined width dimension and a corner thereon, the corner being rounded at a radius up to and including one half of the width dimension,
wherein the width dimension is about 0.1 to about 0.5 times the wavelength,
so that the occurrence of arcing in the vicinity of the electrically conductive material is prevented when the field director structure is used in an unloaded microwave oven.

### Claim 9 (depends on 1)

The field director structure of claim 1 wherein the microwave oven is operative to generate a standing electromagnetic wave having a predetermined wavelength, and
wherein the electrically conductive material on each vane has a length dimension that is about 0.25 to about 2 times the wavelength.

### Claim 10 (depends on 1)

The field director structure of claim 1 wherein the microwave oven is operative to generate a standing electromagnetic wave having a predetermined wavelength, and wherein
the electrically conductive material on each vane is disposed a predetermined separation distance of at least 0.16 times the wavelength from the axis,
so that the occurrence of overheating of the field director structure is prevented when the same is used in an unloaded microwave oven.

### Claim 11 (depends on 1)

The field director structure of claim 1 wherein
the radially inner ends of the vanes are attached to each other.
