# US 8,785,806 B2 · Submerged arc welding method with multiple electrodes for steel material

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- Number: US 8,785,806 B2
- Document ID: US8785806B2
- Status: Granted
- Kind: B2
- Application number: 12/918,095
- Filed: 2009-02-19
- Published: 2011-02-17
- Granted: 2014-07-22
- Earliest claimed: 2008-02-22
- Assignees: Jfe Steel Corporation
- Applicants: Atsushi Ishigami; Kenji Oi; Naoya Hayakawa
- Inventors: Atsushi Ishigami; Kenji Oi; Naoya Hayakawa
- Web page: https://patentgrep.com/patent/US8785806B2

## CPC

- B23K 9/188: {making use of several electrodes}
- B23K 9/0253: {for the longitudinal seam of tubes}
- B23K 9/0282: {for welding tube sections}
- B23K 2101/06: Tubes
- B23K 2103/04: Steel {or steel} alloys
- B23K: SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM

## Abstract

Steel is subjected to multiple-electrode submerged arc welding with three or more electrodes in which a direct-current power source is used to supply current to a first electrode, the welding by the first electrode is carried out at a current density of 250 A/mm2 or more, preferably with a wire diameter of 3.2 mm or less and a weld current of 1,000 A or more, the welding by the second electrode is carried out at a current density of 150 A/mm2 or more, preferably with a weld current of 600 A or more, one of the interelectrode spacings is 23 mm or more on a surface of the steel, and the remaining interelectrode spacings are 20 mm or less.

## Claims

### Claim 1

A multiple-electrode submerged arc welding method for steel, comprising:
spacing one of the interelectrode distances to 23 mm or more on a surface of the steel;
spacing the remaining interelectrode distances to 20 mm or less on the surface of the steel;
supplying current to a first electrode using a direct current power source;
supplying current in which the current density of the first electrode is 250 A/mm2 or more and the current density of a second electrode is 150 A/mm2 or more;
subjecting steel to multiple-electrode submerged arc welding with three or more electrodes; and
forming a semi-one molten pool that is a molten pool partially constricted and shallow at a bottom surface of the molten pool and has a shape like a bottle gourd such that two front and rear molten pools are fused together.

### Claim 2 (depends on 1)

The method according to claim 1, wherein current of the first electrode is 1,000 A or more and current of the second electrode is 600 A or more.

### Claim 3 (depends on 1)

The method according to claim 1, wherein welding by the first electrode is carried out with a wire diameter of 3.2 mm or less.

### Claim 4 (depends on 1)

The method according to claim 1, wherein the wire center-to-center spacing between the first electrode and the third electrode is 40 to 60 mm on a surface of the steel, and a current ratio of the first electrode (I1) to the second electrode (I2) satisfies the following inequality:
I2/I1≧0.5
where I1 is current (A) of the first electrode and I2 is current (A) of the second electrode.

### Claim 5 (depends on 1)

The method according to claim 1, wherein four electrodes are used and the wire center-to-center spacing between the third electrode and the fourth electrode is 20 mm or less on a surface of the steel.

### Claim 6 (depends on 1)

The method according to claim 1, wherein each of inner and outer surfaces of the steel is subjected to one-layer welding.

### Claim 7 (depends on 2)

The method according to claim 2, wherein welding by the first electrode is carried out with a wire diameter of 3.2 mm or less.

### Claim 8 (depends on 2)

The method according to claim 2, wherein the wire center-to-center spacing between the first electrode and the third electrode is 40 to 60 mm on a surface of the steel, and a current ratio of the first electrode (I1) to the second electrode (I2) satisfies the following inequality:
I2/I1≧0.5
where I1 is current (A) of the first electrode and I2 is current (A) of the second electrode.

### Claim 9 (depends on 3)

The method according to claim 3, wherein the wire center-to-center spacing between the first electrode and the third electrode is 40 to 60 mm on a surface of the steel, and a current ratio of the first electrode (I1) to the second electrode (I2) satisfies the following inequality:
I2/I1≧0.5
where I1 is current (A) of the first electrode and I2 is current (A) of the second electrode.

### Claim 10 (depends on 7)

The method according to claim 7, wherein the wire center-to-center spacing between the first electrode and the third electrode is 40 to 60 mm on a surface of the steel, and a current ratio of the first electrode (I1) to the second electrode (I2) satisfies the following inequality:
I2/I1≧0.5
where I1 is current (A) of the first electrode and I2 is current (A) of the second electrode.

### Claim 11 (depends on 2)

The method according to claim 2, wherein four electrodes are used and the wire center-to-center spacing between the third electrode and the fourth electrode is 20 mm or less on a surface of the steel.

### Claim 12 (depends on 3)

The method according to claim 3, wherein four electrodes are used and the wire center-to-center spacing between the third electrode and the fourth electrode is 20 mm or less on a surface of the steel.

### Claim 13 (depends on 4)

The method according to claim 4, wherein four electrodes are used and the wire center-to-center spacing between the third electrode and the fourth electrode is 20 mm or less on a surface of the steel.

### Claim 14 (depends on 7)

The method according to claim 7, wherein four electrodes are used and the wire center-to-center spacing between the third electrode and the fourth electrode is 20 mm or less on a surface of the steel.

### Claim 15 (depends on 10)

The method according to claim 10, wherein four electrodes are used and the wire center-to-center spacing between the third electrode and the fourth electrode is 20 mm or less on a surface of the steel.
