# US 8,785,037 B2 · Secondary battery with stepped cap plate

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- Number: US 8,785,037 B2
- Document ID: US8785037B2
- Status: Granted
- Kind: B2
- Application number: 13/187,401
- Filed: 2011-07-20
- Published: 2012-08-16
- Granted: 2014-07-22
- Earliest claimed: 2011-02-10
- Assignees: Samsung SDI Co., Ltd.; Robert Bosch GmbH
- Applicants: Sangwon Byun; Chiyoung Lee
- Inventors: Sangwon Byun; Chiyoung Lee
- Web page: https://patentgrep.com/patent/US8785037B2

## CPC

- H01M 50/103: prismatic or rectangular (H01M50/109, H01M50/11 take precedence)
- H01M 50/579: in response to shock
- H01M 10/052: Li-accumulators
- Y02E 60/10: Energy storage using batteries
- H01M: PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- Y02E: REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION

## Abstract

A secondary battery includes an electrode assembly having a first electrode plate, a second electrode plate, and a separator located between the first electrode plate and the second electrode plate; a first collecting plate and a second collecting plate that are electrically connected to the first electrode plate and the second electrode plate, respectively; a case configured to accommodate the electrode assembly, the first collecting plate, and the second collecting plate; and a cap plate configured to close the case to seal the electrode assembly, the first collecting plate and the second collecting plate within the case, wherein reinforcement stepped parts are formed on the cap plate such that a center region of the cap plate has a thickness different from a thickness of peripheral regions of the cap plate.

## Claims

### Claim 1

A secondary battery comprising:
an electrode assembly comprising a first electrode plate, a second electrode plate, and a separator located between the first electrode plate and the second electrode plate;
a first collecting plate and a second collecting plate that are electrically connected to the first electrode plate and the second electrode plate, respectively;
a case configured to accommodate the electrode assembly, the first collecting plate, and the second collecting plate;
a plurality of electrode terminals;
a cap plate sealing the case such that the electrode terminals protrude through the cap plate, and the cap plate being a single integral plate having a first surface facing away from the electrode assembly and a second surface opposite the first surface and facing towards the electrode assembly, wherein the cap plate has lateral regions encompassing each of the electrode terminals and extending to an edge of the cap plate and a center region between the lateral regions, the cap plate having reinforcement stepped parts on the lateral regions such that a thickness between the first surface and the second surface of an entirety of the lateral regions is greater than a thickness between the first surface and the second surface of an entirety of the center region; and
a sealing gasket directly contacting the case, the cap plate, and one of the electrode terminals.

### Claim 2 (depends on 1)

The secondary battery as claimed in claim 1, wherein the reinforcement stepped parts are on an interior-facing surface of the cap plate.

### Claim 3 (depends on 2)

The secondary battery as claimed in claim 2, wherein the reinforcement stepped parts are formed between the center region and the peripheral regions.

### Claim 4 (depends on 2)

The secondary battery as claimed in claim 2, wherein the reinforcement stepped parts are formed such that the center region is thinner than the peripheral regions.

### Claim 5 (depends on 4)

The secondary battery as claimed in claim 4, wherein the reinforcement stepped parts are spaced by about 50 mm from respective peripheral ends of the cap plate.

### Claim 6 (depends on 4)

The secondary battery as claimed in claim 4, wherein a length of each of the peripheral regions of the cap plate is about 20% to about 30% of a length of the cap plate.

### Claim 7 (depends on 4)

The secondary battery as claimed in claim 4, wherein the reinforcement stepped parts define a thickness difference between an interior-facing surface of the center region and an interior-facing surface of the peripheral regions.

### Claim 8 (depends on 7)

The secondary battery as claimed in claim 7, wherein the reinforcement stepped parts have stepped part peripheral surfaces that are substantially perpendicular to the interior-facing surface of the cap plate.

### Claim 9 (depends on 7)

The secondary battery as claimed in claim 7, wherein the reinforcement stepped parts have stepped part peripheral surfaces that are inclined from the bottom surface of the cap plate.

### Claim 10 (depends on 7)

The secondary battery as claimed in claim 7, wherein the reinforcement stepped parts are formed such that upper regions of stepped part peripheral surfaces of the reinforcement stepped parts are rounded.

### Claim 11 (depends on 10)

The secondary battery as claimed in claim 10, wherein the reinforcement stepped parts are formed such that lower regions of the stepped part peripheral surfaces of the reinforcement stepped parts are rounded.

### Claim 12 (depends on 7)

The secondary battery as claimed in claim 7, wherein the reinforcement stepped parts have stepped part peripheral surfaces comprise a plurality of steps.

### Claim 13 (depends on 7)

The secondary battery as claimed in claim 7, wherein the reinforcement stepped parts have an arc shape such that when viewed from a bottom side of the cap plate, a center of an arc of the reinforcement stepped part is located in the bottom surface of the center region.

### Claim 14 (depends on 7)

The secondary battery as claimed in claim 7, wherein the reinforcement stepped parts have an arc shape and when viewed from a bottom side of the cap plate, a center of an arc of the reinforcement stepped part is located in the bottom surface of the peripheral regions.

### Claim 15 (depends on 2)

The secondary battery as claimed in claim 2, further comprising a first electrode terminal and a second electrode terminal that protrude through the cap plate and are electrically connected to the first collecting plate and the second collecting plate,
wherein the first electrode terminal and the second electrode terminal are inserted through and coupled to respective peripheral regions of the cap plate.

### Claim 16 (depends on 2)

The secondary battery as claimed in claim 2, wherein bottom surfaces of the center region and the peripheral regions are substantially planar.

### Claim 17 (depends on 1)

The secondary battery as claimed in claim 1, wherein the reinforcement stepped parts are formed on an exterior-facing surface of the cap plate or both exterior-facing and interior-facing surfaces of the cap plate.
