# US 8,784,971 B2 · Decorated printed matter and manufacturing method thereof

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- Number: US 8,784,971 B2
- Document ID: US8784971B2
- Status: Granted
- Kind: B2
- Application number: 13/084,871
- Filed: 2011-04-12
- Published: 2011-11-10
- Granted: 2014-07-22
- Earliest claimed: 2010-05-07
- Assignees: Create Kabushikigaisha
- Applicants: Akinobu Konda; Yuji Ohta
- Inventors: Akinobu Konda; Yuji Ohta
- Web page: https://patentgrep.com/patent/US8784971B2

## CPC

- B44C 3/00: Processes, not specifically provided for elsewhere, for producing ornamental structures
- B05D 5/00: Processes for applying liquids or other fluent materials to surfaces to obtain special surface effects, finishes or structures
- B44F 1/14: Iridescent effects
- C09D 11/033: characterised by the solvent
- Y10T 428/24521: with component conforming to contour of nonplanar surface
- Y10T 428/24529: and conforming component on an opposite nonplanar surface
- Y10T 428/24537: Parallel ribs and/or grooves
- Y10T 428/24545: Containing metal or metal compound
- Y10T 428/24612: Composite web or sheet
- Y10T 428/24893: including particulate material
- Y10T 428/24901: including coloring matter
- B44C: PRODUCING DECORATIVE EFFECTS (processes for applying liquids or other fluent materials to surfaces, in general B05D; shaping of plastics or substances in a plastic state B29C; printing processes to produce transfer pictures B41M3/12; thermographic duplication or marking methods B41M5/00); MOSAICS; TARSIA WORK (imitation of mosaic or tarsia work patterns B44F11/04); PAPERHANGING {(labels G09F; multi-step processes for making paper labels or tags B31D1/02)}
- B05D: PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL (conveying articles or workpieces through baths of liquid B65G, e.g. B65G49/02)
- B44F: SPECIAL DESIGNS OR PICTURES
- C09D: COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR (cosmetics A61K; processes for applying liquids or other fluent materials to surfaces, in general, B05D; staining wood B27K5/02; glazes or vitreous enamels C03C; natural resins, French polish, drying-oils, driers, turpentine, per se, C09F; polishing compositions other than French polish, ski waxes C09G; adhesives or use of materials as adhesives C09J; materials for sealing or packing joints or covers C09K3/10; materials for stopping leaks C09K3/12; processes for the electrolytic or electrophoretic production of coatings C25D)
- Y10T: TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION

## Abstract

To prepare a decorated printed matter, which excels in the visibility of the spin line or hairline pattern and which gives an appropriate metallic luster. A decorated printed matter which comprises: a plastic plate 1 with a light permeability, the plastic plate 1 is made of poly carbonate and is provided a convexo-concave pattern consists of a plurality of fine grooves 2 in the form of spin line on a rear-side surface 1b thereof; an ink coating 3 covering the convexo-concave pattern; and the ink coating 3 is formed by removing a solvent from an ink composition coated on the rear-side surface 1b of the plastic plate, the ink composition includes a carbon black and a binder; the average ratio of carbon black to binder is determined such that the distribution of the black pigment in the ink coating becomes the distribution by which an incident light incoming into the resin substrate from the front-side surface thereof reflects at an interface between the resin substrate and the ink coating.

## Claims

### Claim 1

A decorated printed matter comprising:
a resin substrate with a light permeability, the resin substrate has a convexo-concave pattern, which consists of a plurality of grooves, on a rear-side surface thereof; and
an ink coating covering the convexo-concave pattern;
wherein:
the convexo-concave pattern is visible from a front-side of the resin substrate,
the ink coating is formed by removing a solvent from an ink composition coated on the rear-side surface of the resin substrate,
the ink composition includes a coloring pigment as colorant and a binder as an adhesive,
the coloring pigment has a non-metallic appearance before being added to the ink composition, and wherein
a ratio of the coloring pigment to the binder is within a range of 0.27 to 1.40, such that the distribution of the coloring pigment in the ink coating becomes the distribution by which an incident light incoming into the resin substrate from the front-side surface thereof reflects at an interface between the resin substrate and the ink coating.

### Claim 2 (depends on 1)

A decorated printed matter according to claim 1, wherein the decorated printed matter is a product of a process in which, before the solvent is evaporated therefrom, the ink composition includes a first solvent and a second solvent, a solubility of the resin substrate in the second solvent is higher than that of the resin substrate in the first solvent,
a ratio of the first solvent to the second solvent is determined to the ratio at which the convexo-concave pattern is not spoiled by the solvent during the period of time from the coating of the ink composition on the resin substrate to the removal of the solvent from the ink composition by drying.

### Claim 3 (depends on 2)

A decorated printed matter according to claim 2, wherein
the first solvent is at least one selected from among the group of buthyl cellosolve, ethyl cellosolve, cyclohexane, and ethyl cyclohexane,
the second solvent is at least one selected from among the group of cyclohexanone, 1,3,5-trimethylbenzene, 1,2,4-trimethylbenzene, propylene glycol monomethyl ether acetate, isophorone, butyl acetate, toluene, xylene, cumene, and ethyl benzene.

### Claim 4 (depends on 1)

A decorated printed matter according to claim 1, wherein
the coloring pigment is at least one of a black pigment, a blue pigment, a red pigment, a purple pigment, a green pigment and a yellow pigment.

### Claim 5 (depends on 4)

A decorated printed matter according to claim 4, wherein
the black pigment is a carbon black.

### Claim 6 (depends on 2)

A decorated printed matter according to claim 2, wherein the coloring pigment is at least one of a black pigment, a blue pigment, a red pigment, a purple pigment, a green pigment and a yellow pigment.

### Claim 7 (depends on 6)

A decorated printed matter according to claim 6, wherein
the black pigment is a carbon black.

### Claim 8 (depends on 3)

A decorated printed matter according to claim 3, wherein the coloring pigment is at least one of a black pigment, a blue pigment, a red pigment, a purple pigment, a green pigment and a yellow pigment.

### Claim 9 (depends on 8)

A decorated printed matter according to claim 8, wherein
the black pigment is a carbon black.

### Claim 10

A decorated printed matter consisting of:
a resin substrate with a light permeability, the resin substrate has a convexo-concave pattern, which consists of a plurality of grooves, on a rear-side surface thereof; and
an ink coating covering the convexo-concave pattern;
wherein:
the convexo-concave pattern is visible from a front-side of the resin substrate,
the ink coating is formed by removing a solvent from an ink composition coated on the rear-side surface of the resin substrate,
the ink composition includes a coloring pigment as colorant and a binder as adhesive,
the printed matter generates a metallic luster when incident light is reflected from the ink coating through the resin substrate,
the coloring pigment has a non-metallic appearance before being added to the ink composition,
a rear surface of the ink coating spaced away from the resin substrate is uncovered and open to the environment, and
the distribution of the coloring pigment in the ink coating reflects an incident light, incoming into the resin substrate from the front-side surface thereof, from an interface between the resin substrate and the ink coating.
