# US 8,784,562 B2 · Carbon nanotube production process and carbon nanotube production apparatus

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- Number: US 8,784,562 B2
- Document ID: US8784562B2
- Status: Granted
- Kind: B2
- Application number: 13/263,405
- Filed: 2010-04-08
- Published: 2012-02-23
- Granted: 2014-07-22
- Earliest claimed: 2009-04-09
- Assignees: Toyota Jidosha Kabushiki Kaisha
- Applicants: Masahiro Imanishi; Naoki Ito; Shigeaki Murata; Keisuke Nagasaka; Hiroyuki Kawai; Satoshi Nakazawa
- Inventors: Masahiro Imanishi; Naoki Ito; Shigeaki Murata; Keisuke Nagasaka; Hiroyuki Kawai; Satoshi Nakazawa
- Web page: https://patentgrep.com/patent/US8784562B2

## CPC

- C01B 32/162: characterised by catalysts
- B82Y 30/00: Nanotechnology for materials or surface science, e.g. nanocomposites
- B82Y 40/00: Manufacture or treatment of nanostructures
- C01B 3/22: by decomposition of gaseous or liquid organic compounds
- C01B 3/26: using catalysts
- C01B 3/503: characterised by membranes
- C01B 2203/0277: containing a catalytic decomposition step
- C01B 2203/041: In-situ membrane purification during hydrogen production
- C01B 2203/0811: by combustion of fuel
- C01B 2203/1058: Nickel catalysts
- C01B 2203/1064: Platinum group metal catalysts
- C01B 2203/107: Platinum catalysts
- C01B: NON-METALLIC ELEMENTS; COMPOUNDS THEREOF; {METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C}
- B82Y: SPECIFIC USES OR APPLICATIONS OF NANOSTRUCTURES; MEASUREMENT OR ANALYSIS OF NANOSTRUCTURES; MANUFACTURE OR TREATMENT OF NANOSTRUCTURES

## Abstract

A substrate 10 that selectively allows hydrogen to permeate therethrough is formed with a catalyst thin layer 20 on a first side 11 thereof and is heated in a furnace tube 110, which functions as a reactor, of a heating furnace 100 while a raw material gas to the catalyst thin layer 20 is fed. Hydrogen produced on the first side 11 of the substrate 10 as a result of the formation of carbon nanotubes 5 is separated from the raw material gas and is allowed to permeate to a second side 12 thereof.

## Claims

### Claim 1

A carbon nanotube production apparatus by a chemical vapor deposition method, comprising:
a reactor that accommodates a substrate;
the substrate comprising a first side and a second side; a first hydrogen permeable electrode layer provided on the first side; a second hydrogen permeable electrode layer provided on the second side; a polymer electrolyte layer having proton conductivity interposed between the first and second hydrogen permeable electrode layers; and a catalyst that promotes a forming reaction of a carbon nanotube supported on the first side, the substrate having the first hydrogen permeable electrode layer interposed between the catalyst and the polymer electrolyte layer, the substrate being configured to allow hydrogen to permeate therethrough from the first side to the second side;
a raw material gas feeding section that feeds a raw material gas that contains carbon atoms and hydrogen atoms to the first side;
an oxidizing gas supply section the supplies an oxygen-containing gas to the second side and is configured to subject the hydrogen that is produced by the forming reaction of the carbon nanotube on the first side and has permeated from the first side to the second side to an electrochemical reaction with the oxidizing gas so that the hydrogen that is produced by the forming reaction of the carbon nanotube;
a heater section that is configured to heat the reactor; and
a heater power source section that is an electrical power source for the heater section, electrically connected between the first and second hydrogen permeable electrode layers configured to collect an electrical power that is generated by the electrochemical reaction to supply part of an electrical power that is supplied to the heater power source section.

### Claim 2 (depends on 1)

The production apparatus according to claim 1, further comprising a raw material gas inducing member that induces the raw material gas to the first side of the substrate, wherein the raw material gas inducing member has an outer peripheral side wall that surrounds a catalytic region in the first side on which the catalyst is supported such that the raw material gas is induced to the catalytic region, and
the outer peripheral side wall is provided with a discharge hole through which an unreacted raw material gas is discharged to outside, the unreacted raw material gas being a portion of the raw material gas that has been induced to the catalytic region but that has not undergone the forming reaction of the carbon nanotube.

### Claim 3 (depends on 1)

The production apparatus according to claim 1, wherein the substrate is configured to allow hydrogen to selectively permeate therethrough, and the hydrogen that is produced on the first side is selectively permeated to the second side, to be removed from the first side.

### Claim 4 (depends on 1)

The production apparatus according to claim 1, wherein the permeated hydrogen is in the form of protons.