# US 8,783,857 B2 · Quartz tube leveling apparatus and systems for simultaneous leveling and pinning of radiation curable inks

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- Number: US 8,783,857 B2
- Document ID: US8783857B2
- Status: Granted
- Kind: B2
- Application number: 13/525,232
- Filed: 2012-06-15
- Published: 2012-10-11
- Granted: 2014-07-22
- Earliest claimed: 2008-10-23
- Assignees: Xerox Corporation
- Applicants: Bryan J. Roof; David J. Gervasi; Bin Zhang; James Padula
- Inventors: Bryan J. Roof; David J. Gervasi; Bin Zhang; James Padula
- Web page: https://patentgrep.com/patent/US8783857B2

## CPC

- B41J 11/00214: {using UV radiation}
- B41J 2/01: Ink jet
- B41J 11/00216: {using infrared [IR] radiation or microwaves}
- B41J: TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS

## Abstract

Systems for leveling UV-curable gel ink include a leveling member having a conformable surface. The leveling member is a quartz tube rotatable about a longitudinal axis, and connected to a mandrel, with conformable VITON O-rings interposing the mandrel and the quartz tube. A UV source is disposed within the quartz tube, and configured to emit light through the quartz tube and the conformable surface onto a surface of a substrate passing through a leveling or pressure nip defined by the quartz tube and a backing member or pressure belt.

## Claims

### Claim 1

A leveling apparatus useful for printing radiation curable ink on a substrate, comprising:
a leveling member, positioned to contact a radiation curable ink-bearing side of the substrate at a nip, the leveling member comprising quartz and a conformable surface;
a light source configured to emit light, the leveling member being configured so that emitted light may pass through the quartz and to a first portion of a pressure nip, and the leveling member being configured to contact an ink-bearing side of a substrate at a second portion of the pressure nip, wherein the first portion follows the second portion in a process direction.

### Claim 2 (depends on 1)

The apparatus of claim 1, the leveling member comprising the conformable surface for contacting the substrate surface, the quartz forming a tube-shape.

### Claim 3 (depends on 1)

The apparatus of claim 1, wherein the leveling member comprising a quartz tube encapsulating the light source.

### Claim 4 (depends on 3)

The apparatus of claim 3, comprising the light source being a ultra-violet light source.

### Claim 5 (depends on 3)

The apparatus of claim 3, the light source further comprising a light-emitting diode array.

### Claim 6 (depends on 3)

The apparatus of claim 3, comprising:
a light shield, the light shield being configured to block light emitted by the light source when the light source is positioned away from the leveling nip.

### Claim 7 (depends on 1)

The apparatus of claim 1, comprising:
a mandrel, configured to connect the leveling member to a printing system whereby the leveling member may be supported by the mandrel connected to the printing system.

### Claim 8 (depends on 7)

The apparatus of claim 7, comprising:
a dampening member, the dampening member interposing the mandrel and the leveling member.

### Claim 9 (depends on 8)

The apparatus of claim 8, comprising the dampening member being an 0-ring, the 0-ring interposing and contacting the leveling member and the mandrel.

### Claim 10 (depends on 9)

The apparatus of claim 9, the dampening member comprising a conformable elastomer.

### Claim 11 (depends on 1)

The apparatus of claim 1, comprising:
a conformable surface coating, the surface coating being applied to the leveling member.

### Claim 12 (depends on 11)

The apparatus of claim 11, wherein the surface coating comprises silicone.

### Claim 13 (depends on 12)

The apparatus of claim 12, wherein the surface coating comprises silicone, a reinforcing filler, and a reinforcing resin.

### Claim 14 (depends on 13)

The apparatus of claim 13, the reinforcing filler comprising nanocrystalline silica.

### Claim 15 (depends on 13)

The apparatus of claim 13, the reinforcing resin comprising a highly-branched siloxane.

### Claim 16 (depends on 15)

The apparatus of claim 15, comprising wherein the reinforcing filler comprises fumed silica.

### Claim 17

A system for leveling gel ink on a substrate, comprising:
a leveling member, positioned to contact a radiation curable ink-bearing side of the substrate at a pressure nip, the leveling member comprising quartz and a conformable surface; and
a backing member, the backing member defining the pressure nip with the leveling member, the leveling member being a load bearing member during leveling;
a light source configured to emit light, the leveling member being configured so that emitted light may pass through the quartz tube and to a first portion of the pressure nip, and the leveling member being configured to contact an ink-bearing side of a substrate at a second portion of the pressure nip, wherein the first portion follows the second portion in a process direction.

### Claim 18 (depends on 17)

The system of claim 17, comprising:
a mandrel, the mandrel being connected to a printing system and configured to support the leveling member whereby the leveling member is rotatable about a longitudinal axis.

### Claim 19 (depends on 18)

The system of claim 18, comprising:
a conformable coating formed on the surface of the leveling member, the coating including silicone having at least one of fumed nanocrystalline silica and a highly branched functional siloxane.
