# US 8,783,584 B2 · Nozzle for cold spray system and cold spray device using the nozzle for cold spray system

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- Number: US 8,783,584 B2
- Document ID: US8783584B2
- Status: Granted
- Kind: B2
- Application number: 12/665,888
- Filed: 2008-06-24
- Published: 2010-10-07
- Granted: 2014-07-22
- Earliest claimed: 2007-06-25
- Assignees: Plasma Giken Co., Ltd.
- Applicants: Hirotaka Fukanuma
- Inventors: Hirotaka Fukanuma
- Web page: https://patentgrep.com/patent/US8783584B2

## CPC

- C23C 24/04: Impact or kinetic deposition of particles
- B05B 7/1404: {Arrangements for supplying particulate material}
- B05B 7/1486: {for spraying particulate material in dry state}
- B05B 7/162: {and heat being transferred from the atomising fluid to the material to be sprayed}
- C23C: COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL (making metal-coated products by extrusion B21C23/22; covering with metal by connecting pre-existing layers to articles, see the relevant places, e.g. B21D39/00, B23K; metallising of glass C03C; metallising mortars, concrete, artificial stone, ceramics or natural stone C04B41/00; enamelling of, or applying a vitreous layer to, metals C23D; treating metal surfaces or coating of metals by electrolysis or electrophoresis C25D; single-crystal film growth C30B; by metallising textiles D06M11/83; decorating textiles by locally metallising D06Q1/04)
- B05B: SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES (spray-mixers with nozzles B01F25/72; processes for applying liquids or other fluent materials to surfaces by spraying B05D)

## Abstract

The object of the present invention is to provide a cold spray method in which spray efficiency is improved by using a device comprising a similar construction to the conventional ones with minor change in conditions. The cold spray method employs the nozzle for cold spray system which comprises a convergent shape part, a throat part and a conical divergent shape part widened forward from the throat part used for making the raw material powder introduce from an inlet of the nozzle, which is located in the convergent shape part, into and shoot as a supersonic flow by using a working gas having temperature equal to or lower than a melting point of the raw material powder from a spout provided at the tip of the divergent shape part, wherein the convergent shape part is composed of a preheating region and a convergent region.

## Claims

### Claim 1

A nozzle for a cold spray system comprising an inlet, a preheating region, a convergent shape part, a throat part and a conical divergent shape part widened forward from the throat part used for heating a raw material powder, which is introduced at the inlet of the nozzle located before the convergent shape part, the raw material powder shot as a supersonic flow from a spout provided at the tip of the divergent shape part, by using a working gas introduced at the inlet, wherein
the working gas has a temperature equal to or lower than a melting point of the raw material powder,
the preheating region is provided at a front side of the nozzle and before convergent region,
the length of the convergent shape part is 200 mm to 1000 mm, and the nozzle is provided with a heating device located after the introduction of raw material powder and surrounding the preheating region forward of the convergent shape part to heat a mixture of the working gas and the raw material powder, wherein the heating device is a built-in electric heater selected from a wound electric heater unit, an electrical resistance heater, and an electromagnetic heater.

### Claim 2 (depends on 1)

A cold spray device comprising a raw material powder feeder for supplying raw material powder, a gas supplying means for supplying a powder feed gas and a working gas and a cold spray gun comprising a nozzle for shooting the raw material powder as a supersonic flow by using the working gas having a temperature equal to or lower than a melting point of the raw material powder, wherein the nozzle comprises the nozzle for a cold spray system according to claim 1.