# US 8,783,462 B2 · Packaging construction

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- Number: US 8,783,462 B2
- Document ID: US8783462B2
- Status: Granted
- Kind: B2
- Application number: 14/239,512
- Filed: 2012-08-28
- Published: 2014-06-19
- Granted: 2014-07-22
- Earliest claimed: 2011-08-31
- Assignees: Panasonic Corporation; The Pack Kabushiki Kaisha
- Applicants: Shuji Sugimoto; Ryoji Shigemoto; Kyosuke Miyata; Takeshi Fukuta
- Inventors: Shuji Sugimoto; Ryoji Shigemoto; Kyosuke Miyata; Takeshi Fukuta
- Web page: https://patentgrep.com/patent/US8783462B2

## CPC

- B65D 81/113: of a shape specially adapted to accommodate contents {(B65D81/053 takes precedence)}
- B65D 5/503: {Tray-like elements formed in one piece (formed by folding a blank B65D5/5038)}
- B65D 71/70: Trays provided with projections or recesses in order to assemble multiple articles, e.g. intermediate elements for stacking
- B65D 85/70: {for materials not otherwise provided for}
- H01M 50/213: adapted for cells having curved cross-section, e.g. round or elliptic (H01M50/209, H01M50/216 take precedence)
- H01M 50/227: Organic material
- H01M 50/24: adapted for protecting batteries from their environment, e.g. from corrosion (thermal insulation H01M10/658)
- H01M 50/244: Secondary casings; Racks; Suspension devices; Carrying devices; Holders characterised by their mounting method
- B65D 2585/88: Batteries
- Y02E 60/10: Energy storage using batteries
- B65D: CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- H01M: PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- Y02E: REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION

## Abstract

The present disclosure is directed to a packaging construction for columnar batteries. The packaging construction includes an accommodation case including a bottom plate, and side plates located on outer edges of the bottom plate; a first tray having first recesses into which one end portions of the batteries are fitted, placed immediately above the bottom plate, and fixed to the accommodation case; and a second tray having second recesses into which the other end portions of the batteries are fitted, and placed above the first tray. The batteries are held so as to be fitted to the first and second trays and such that each adjacent pair of the batteries are apart from each other. A portion of a bottom of each first recess facing a corner portion of the one end portion of a corresponding one of the fitted batteries protrudes outward to be apart from the corner portion.

## Claims

### Claim 1

A packaging construction for packaging a plurality of columnar batteries, the packaging construction comprising:
an accommodation case including
a bottom plate, and
side plates located on outer edges of the bottom plate;
a first tray placed immediately above the bottom plate and fixed to the accommodation case; and
a second tray placed above the first tray, wherein
the first tray has a plurality of first recesses into which one end portions of the columnar batteries are fitted, and is fixed to the accommodation case such that bottoms of portions of the first tray corresponding to the first recesses face the bottom plate,
the second tray has a plurality of second recesses into which the other end portions of the columnar batteries are fitted,
the columnar batteries are held such that the one end portions of the columnar batteries are fitted into the first recesses of the first tray, the other end portions of the columnar batteries are fitted into the second recesses of the second tray, and each adjacent pair of the columnar batteries are apart from each other, and
a portion of a bottom of each first recess facing a corner portion of the one end portion of a corresponding one of the fitted columnar batteries protrudes outward to be apart from the corner portion.

### Claim 2 (depends on 1)

The packaging construction of claim 1, wherein
a depth of each first recess is greater than or equal to 5% of a height of each columnar battery and equal to or less than 50% of the height of the columnar battery.

### Claim 3 (depends on 1)

The packaging construction of claim 1, further comprising:
a retaining member placed on the second tray.

### Claim 4 (depends on 1)

The packaging construction of claim 1, wherein
one of electrode terminals of each columnar battery includes a protrusion, and
the first or second recesses into which the end portions of the columnar batteries each including the one of the electrode terminals are fitted each include an indentation that keeps a surface of the first or second recess apart from the one of the electrode terminals when a corresponding one of the end portions has been fitted into the first or second recess.

### Claim 5 (depends on 1)

The packaging construction of claim 1, wherein
each first recess is tapered so as to be narrowed from an opening to a bottom of the first recess.

### Claim 6 (depends on 5)

The packaging construction of claim 5, wherein
a taper angle of each tapered first recess is greater than or equal to one degree and equal to or less than 20 degrees.

### Claim 7 (depends on 1)

The packaging construction of claim 1, wherein
each second recess is tapered so as to be narrowed from an opening to a bottom of the second recess.

### Claim 8 (depends on 7)

The packaging construction of claim 7, wherein
a taper angle of each tapered second recess is greater than or equal to one degree and equal to or less than 20 degrees.

### Claim 9 (depends on 1)

The packaging construction of claim 1, wherein
a distance between the first and second trays is greater than or equal to 30% of a height of each columnar battery and equal to or less than 90% of the height of the columnar battery.

### Claim 10 (depends on 1)

The packaging construction of claim 1, wherein
the accommodation case is in the form of a rectangular box, and is made of corrugated cardboard, and
a core of the corrugated cardboard has flutes extending obliquely to edges of a corresponding one of rectangles forming the accommodation case.

### Claim 11 (depends on 1)

The packaging construction of claim 1, wherein
the first and second trays are made of plastic containing an anticorrosive.
