# US 8,783,235 B2 · Air cleaner structure > Agents: this data is available as JSON from the patentgrep API and MCP server — see https://patentgrep.com/llms.txt - Number: US 8,783,235 B2 - Document ID: US8783235B2 - Status: Granted - Kind: B2 - Application number: 13/425,525 - Filed: 2012-03-21 - Published: 2012-09-27 - Granted: 2014-07-22 - Earliest claimed: 2011-03-24 - Assignees: Honda Motor Co., Ltd. - Applicants: Takahiko Shimizu; Makoto Mitsukawa - Inventors: Takahiko Shimizu; Makoto Mitsukawa - Web page: https://patentgrep.com/patent/US8783235B2 ## CPC - B62K 11/10: characterised by the engine being over or beside driven rear wheel - F02M 25/06: adding lubricant vapours - F02M 35/02425: {Support structures increasing the stability or stiffness of the filter element} - F02M 35/02491: {Flat filter elements, e.g. rectangular} - F02M 35/048: {Arranging or mounting on or with respect to engines or vehicle bodies} - F02M 35/162: {Motorcycles; All-terrain vehicles, e.g. quads, snowmobiles; Small vehicles, e.g. forklifts} - B62K 2202/00: Motorised scooters - Y02T 10/12: Improving ICE efficiencies - B62K: CYCLES; CYCLE FRAMES; CYCLE STEERING DEVICES; RIDER-OPERATED TERMINAL CONTROLS SPECIALLY ADAPTED FOR CYCLES; CYCLE AXLE SUSPENSIONS; CYCLE SIDECARS, FORECARS, OR THE LIKE - F02M: SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF - Y02T: CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION ## Abstract An air cleaner structure for a vehicle includes an air cleaner is mounted on a power unit. The air cleaner case is formed in a shape elongated from a side of the internal combustion engine toward a side of the rear wheel. An intake-air outlet passage connected to an upstream end of a connecting tube is formed forward in the front of the air cleaner case. A filter member is placed rearward of the intake-air outlet passage in the case. A blowby gas return passage connected to a blowby gas return pipe of the engine, and an additional air passage are juxtaposed with each other in a vertical direction and formed forward around the intake-air outlet passage in front of the air cleaner case such that the blowby gas return passage is located below the additional air passage. The resulting structure reduces a length of piping to the engine. ## Claims ### Claim 1 An air cleaner structure of an air cleaner for a scooter type vehicle is mounted above a power unit which has an integrated internal combustion engine and a power transmission device connected to a rear wheel, comprising: an air cleaner case of the air cleaner formed in a shape elongated from a side of the internal combustion engine toward a side of the rear wheel in a fore-and-aft direction when viewed from a side; an intake-air outlet passage, to which an upstream end of a connecting tube leading to the internal combustion engine is connected, formed forward in a front of the air cleaner case; a filter member of a cleaner element placed at a rear of the intake-air outlet passage in the air cleaner case; and a blowby gas return passage connected to a blowby gas return pipe of the internal combustion engine, wherein the blowby gas return passage and an additional air passage, which communicate with an interior of the air cleaner case, are juxtaposed with each other in a vertical direction and are formed forward around the intake-air outlet passage in the front of the air cleaner case such that the blowby gas return passage is located below the additional air passage. ### Claim 2 The air cleaner structure according to claim wherein the intake-air outlet passage is laterally juxtaposed with the blowby gas return passage and the additional air passage. ### Claim 3 (depends on 2) The air cleaner structure according to claim 2, wherein the blowby gas return passage is disposed in a position near the intake-air outlet passage with respect to a mounting position of the filter member. ### Claim 4 (depends on 3) The air cleaner structure according to claim 3, wherein the air cleaner has a structure divided into three in a right-left direction with respect to a direction of vehicle travel, the structure including a vehicle outside case and a vehicle-center-side case which form the air cleaner case, and the cleaner element sandwiched between the cases and defining an unpurified room and a clean room, and wherein the cleaner element is provided with a base plate sandwiched between the vehicle outside case and the vehicle-center-side case, and the filter member mounted on the base plate; and wherein the additional air passage is connected to a rear end of an air opening pipe, the air opening pipe having a forward end connected to a carburetor, and the carburetor being connected to a downstream end of the connecting tube; and further comprising: an in-air-cleaner-case outlet of the blowby gas return passage located below the additional air passage, wherein the in-air-cleaner-case outlet includes: an inner wall that extends from an inside surface of the vehicle-center-side case toward the base plate and has a leading end located near the base plate, and an outer wall that extends from the base plate toward an inside surface of the vehicle-center-side case, has a leading end located near the vehicle-center-side case, surrounds the inner wall, and extends rearward along an inner periphery of a mating face with the vehicle-center-side case. ### Claim 5 (depends on 4) The air cleaner structure according to claim 4, wherein the filter member is arranged backward-upward in a rear portion of the air cleaner case, and an outlet for a liquid component in blowby gas to an outside of the air cleaner case is formed in the air cleaner case below the filter member. ### Claim 6 (depends on 2) The air cleaner structure according to claim 2, wherein an outside-air inlet passage connected to an outside-air suction pipe for suction of outside air into an interior of the air cleaner case is thrilled forward in the front of the air cleaner case, and the outside-air suction pipe is disposed outside in a vehicle-width direction along the blowby gas return passage. ### Claim 7 (depends on 3) The air cleaner structure according to claim 3, wherein an outside-air inlet passage connected to an outside-air suction pipe for suction of outside air into an interior of the air cleaner case is formed forward in the front of the air cleaner case, and the outside-air suction pipe is disposed outside in a vehicle-width direction along the blowby gas return passage. ### Claim 8 (depends on 4) The air cleaner structure according to claim 4, wherein an outside-air inlet passage connected to an outside-air suction pipe for suction of outside air into an interior of the air cleaner case is formed forward in the front of the air cleaner case, and the outside-air suction pipe is disposed outside in a vehicle-width direction along the blowby gas return passage. ### Claim 9 (depends on 5) The air cleaner structure according to claim 5, wherein an outside-air inlet passage connected to an outside-air suction pipe for suction of outside air into an interior of the air cleaner case is formed forward in the front of the air cleaner case, and the outside-air suction pipe is disposed outside in a vehicle-width direction along the blowby gas return passage. ### Claim 10 (depends on 4) The air cleaner structure according to claim 4, wherein the air opening pipe is a pipe for transferring an intake pressure to the clean room of the air cleaner. ### Claim 11 An air cleaner structure of an air cleaner for a scooter type vehicle is mounted above a power unit which has an integrated internal combustion engine and a power transmission device connected to a rear wheel, comprising: an air cleaner case of the air cleaner formed in a shape elongated from a side of the internal combustion engine toward a side of the rear wheel in a fore-and-aft direction when viewed from a side; an intake-air outlet passage, to which an upstream end of a connecting tube leading to the internal combustion engine is connected, formed forward in a front of the air cleaner case; a filter member of a cleaner element placed at a rear of the intake-air outlet passage in the air cleaner case; and a blowby gas return passage connected to a blowby gas return pipe of the internal combustion engine, wherein the blowby gas return passage and an additional air passage, which communicate with an interior of the air cleaner case, are juxtaposed with each other in a vertical direction and are formed forward around the intake-air outlet passage in the front of the air cleaner case such that the blowby gas return passage is located below the additional air passage, wherein the air cleaner case includes an expansion portion which bulges inwardly in a lateral direction at a forward portion of the air cleaner case, wherein the filter member is arranged in a rear portion of the air cleaner case. ### Claim 12 (depends on 11) The air cleaner structure according to claim 11, wherein the intake-air outlet passage is laterally juxtaposed with the blowby gas return passage and the additional air passage. ### Claim 13 (depends on 12) The air cleaner structure according to claim 12, wherein the blowby gas return passage is disposed in a position near the intake-air outlet passage with respect to a mounting position of the filter member. ### Claim 14 (depends on 13) The air cleaner structure according to claim 13, wherein the air cleaner has a structure divided into three in a right-left direction with respect to a direction of vehicle travel, the structure including a vehicle outside case and a vehicle-center-side case which form the air cleaner case, and the cleaner element sandwiched between the cases and defining an unpurified room and a clean room, and wherein the cleaner element is provided with a base plate sandwiched between the vehicle outside case and the vehicle-center-side case, and the filter member mounted on the base plate; and wherein the additional air passage is connected to a rear end of an air opening pipe, the air opening pipe having a forward end connected to a carburetor, and the carburetor being connected to a downstream end of the connecting tube; and further comprising: an in-air-cleaner-case outlet of the blowby gas return passage located below the additional air passage, wherein the in-air-cleaner-case outlet includes: an inner wall that extends from an inside surface of the vehicle-center-side case toward the base plate and has a leading end located near the base plate, and an outer wall that extends from the base plate toward an inside surface of the vehicle-center-side case, has a leading end located near the vehicle-center-side case, surrounds the inner wall, and extends rearward along an inner periphery of a mating face with the vehicle-center-side case. ### Claim 15 (depends on 14) The air cleaner structure according to claim 14, wherein the filter member is arranged backward-upward in a rear portion of the air cleaner case, and an outlet for a liquid component in blowby gas to an outside of the air cleaner case is formed in the air cleaner case below the filter member. ### Claim 16 (depends on 12) The air cleaner structure according to claim 12, wherein an outside-air inlet passage connected to an outside-air suction pipe for suction of outside air into an interior of the air cleaner case is formed forward in the front of the air cleaner case, and the outside-air suction pipe is disposed outside in a vehicle-width direction along the blowby gas return passage. ### Claim 17 (depends on 13) The air cleaner structure according to claim 13, wherein an outside-air inlet passage connected to an outside-air suction pipe for suction of outside air into an interior of the air cleaner case is formed forward in the front of the air cleaner case, and the outside-air suction pipe is disposed outside in a vehicle-width direction along the blowby gas return passage. ### Claim 18 (depends on 14) The air cleaner structure according to claim 14, wherein an outside-air inlet passage connected to an outside-air suction pipe for suction of outside air into an interior of the air cleaner case is formed forward in the front of the air cleaner case, and the outside-air suction pipe is disposed outside in a vehicle-width direction along the blowby gas return passage. ### Claim 19 (depends on 15) The air cleaner structure according to claim 15, wherein an outside-air inlet passage connected to an outside-air suction pipe for suction of outside air into an interior of the air cleaner case is formed forward in the front of the air cleaner case, and the outside-air suction pipe is disposed outside in a vehicle-width direction along the blowby gas return passage. ### Claim 20 (depends on 14) The air cleaner structure according to claim 14, wherein the air opening pipe is pipe for transferring an intake pressure to the clean room of the air cleaner.