# US 8,782,885 B2 · Method for replacing an electrical supension insulator on a tower > Agents: this data is available as JSON from the patentgrep API and MCP server — see https://patentgrep.com/llms.txt - Number: US 8,782,885 B2 - Document ID: US8782885B2 - Status: Granted - Kind: B2 - Application number: 13/329,569 - Filed: 2011-12-19 - Published: 2013-06-20 - Granted: 2014-07-22 - Earliest claimed: 2011-12-19 - Assignees: Haverfield International Incorporated - Applicants: Larry Graham - Inventors: Larry Graham - Web page: https://patentgrep.com/patent/US8782885B2 ## CPC - H01B 19/00: Apparatus or processes specially adapted for manufacturing insulators or insulating bodies {(manufacture of porcelain for electric insulation C04B33/26)} - H02G 1/02: for overhead lines or cables - Y10T 29/49192: with insulation removal - Y10T 29/49227: Insulator making - Y10T 29/49815: Disassembling - Y10T 29/49826: Assembling or joining - Y10T 29/4984: Retaining clearance for motion between assembled parts - Y10T 29/49904: Assembling a subassembly, then assembling with a second subassembly - Y10T 29/51: Plural diverse manufacturing apparatus including means for metal shaping or assembling - Y10T 29/53283: Means comprising hand-manipulatable implement - H01B: CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES (selection for magnetic properties H01F1/00; waveguides H01P {; printed circuits H05K}) - H02G: INSTALLATION OF ELECTRIC CABLES OR LINES, OR OF COMBINED OPTICAL AND ELECTRIC CABLES OR LINES - Y10T: TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION ## Abstract Method for replacing a suspension insulator on a tower having a davit arm supporting an attached insulator and a conductor shoe attaching an energized conductor to the insulator lower end including the steps of mounting a non-conductive board to the tower below the davit arm, mounting non-conductive struts between the board and the tower, positioning a movable slider in a track on the board, the slider supporting a jack and a conductor lifting bar attached to the jack, positioning the slider and operating the jack to lift and support the energized components, detaching the shoe from the insulator, moving the energized components to a remote position on the board, detaching and replacing the insulator while it is supported by a helicopter, positioning the slider and operating the jack to lift the shoe into alignment with the insulator and attaching the shoe to the insulator. ## Claims ### Claim 1 A method for replacing an electrical suspension insulator on a tower having insulator-supporting, and high voltage energized electrical conductor-supporting, davit arms using a helicopter and at least one lineman, said insulator being supported by insulator support plates attached to said davit arms and a conductor being supported in a conductor shoe attached to a lower end of said suspension insulator, comprising the steps of: mounting an elongate, non-conductive board having inner and outer ends to said tower with an inner end adjacent said tower, said board being mounted sufficiently below the davit arm supporting the suspension insulator to be replaced to allow the at least one lineman standing on said board to reach said davit arm, said board including upstanding elongate side panels for defining between said side panels and with an upper surface of said board a track, said board having a length at least one foot longer than said davit arm; mounting elongate, non-conductive, length-adjustable strut means having inner and outer ends to said tower with said inner ends of said strut means adjacent said tower and the outer ends of said strut means attached near the outer end of said board, an inner end of said strut means being mounted sufficiently below the board for providing diagonal bracing support therefor; operating said length-adjustable strut means for positioning said board horizontally and for maintaining said board horizontally positioned on said tower; supporting an elongate, non-conductive slider in said track for movement between inner and outer ends of said board, said slider including a planar surface parallel to said upper surface of said board and slider or roller means for facilitating movement of said slider along said track, an upper side of said planar surface including jack means rigidly mounted thereon, said jack means including a piston means vertically reciprocally movable therewithin, and conductor lifting means rigidly connected to said piston means for engaging said conductor; using a non-conductive stick, pushing said slider along said board until said jack means and said conductor lifting means are positioned directly underneath the conductor shoe and said conductor lifting means is oriented to engage said conductor; operating said jack means to raise said conductor lifting means until said conductor lifting means engages with and lifts said conductor and said conductor shoe, whereby said conductor and conductor shoe are supported only by said jack means and not by said suspension insulator; detaching the suspension insulator from the conductor shoe and operating said jack means to lower said conductor lifting means for separating said insulator from said conductor and conductor shoe; pushing said slider toward the outer end of the board and away from said insulator a sufficient distance to allow the at least one lineman access to said suspension insulator without contacting the conductor or conductor shoe; attaching said suspension insulator to the helicopter, detaching the suspension insulator from said insulator support plate and removing the suspension insulator from said tower via the helicopter; delivering a replacement insulator via the helicopter to said tower, attaching said replacement insulator to said insulator support plate and detaching said replacement insulator from said helicopter; using a non-conductive stick, moving said slider along the board from the outer end of the board until the conductor lifting means, which is supporting the conductor and conductor shoe, is positioned directly underneath the lower end of the replacement insulator; operating said jack means to raise said conductor lifting means until the conductor shoe is aligned with the lower end of said replacement insulator; and attaching the conductor shoe to the lower end of said replacement insulator, operating said jack means to lower said conductor lifting means for separating it from said conductor and conductor shoe and moving said slider along said board away from said insulator and energized conductor. ### Claim 2 (depends on 1) The method, as claimed in claim 1, further comprising a step of replacing said insulator support plate after the insulator to be replaced is removed and before the replacement insulator is attached. ### Claim 3 (depends on 1) The method, as claimed in claim 1, further comprising a step of positioning the at least one lineman on the outer end of said board after said slider supporting said conductor and conductor shoe is pushed to the outer end of said board, said at least one lineman equalizing his electrical potential with that of said conductor and replacing the conductor shoe before the conductor and conductor shoe are attached to said replacement insulator. ### Claim 4 (depends on 3) The method, as claimed in claim 3, wherein said board has a length at least one to eight feet longer than said davit arm. ### Claim 5 (depends on 1) The method, as claimed in claim 1, further further comprising a step of installing an insulated partition between the insulator and the conductor and conductor shoe on the outer end of said board. ### Claim 6 (depends on 1) The method, as claimed in claim 1, wherein mounting said board to said tower further comprises a step of rigidly affixing board-supporting bracket means to a vertical support of said tower and mounting the inner end of said board to said board-supporting bracket means. ### Claim 7 (depends on 6) The method, as claimed in claim 6, wherein mounting said strut means to said tower further comprises a step of rigidly affixing strut means-supporting bracket means to a vertical support of said tower below said board-supporting bracket means and mounting the inner ends of said strut means to said strut means-supporting bracket means. ### Claim 8 (depends on 7) The method, as claimed in claim 7, wherein said board with the strut means attached is lifted onto said tower by the helicopter and is supported by said helicopter while the inner ends of said board and said strut means are mounted to their respective bracket means. ### Claim 9 (depends on 7) The method, as claimed in claim 7, wherein said strut means-supporting bracket means includes an elongate mounting tray which extends transversely of said strut means, said tray having an open top, said strut means comprises at least two elongate, non-conductive, length-adjustable struts having inner and outer ends, the outer ends of the at least two struts being pivotally mounted on opposite sides of and near the outer end of said board, the inner end of each strut terminating in a transversely extending, elongate tubular segment, the tubular segments at the inner ends of said struts being transversely spaced apart, and further comprising a step of inserting said tubular segments into the open top of said mounting tray. ### Claim 10 (depends on 9) The method, as claimed in claim 9 further comprising steps of tying one of said struts to said board prior to mounting said board to said tower, lifting said board onto said tower by a helicopter and supporting said board by said helicopter while the inner end thereof is mounted to said board-supporting bracket means, untying the tied-up strut and mounting the inner ends of said struts to said strut mounting tray. ### Claim 11 (depends on 6) The method, as claimed in claim 6, wherein said board-supporting bracket means includes an elongate mounting tray having an open top, said board including elongate legs extending from its inner end toward said tower, and further comprising a step of inserting said legs into the open top of said mounting tray for pivotally mounting and retaining said legs within said mounting tray. ### Claim 12 (depends on 11) The method, as claimed in claim 11, wherein said mounting tray extends transversely of said board and includes opposed end panels, said end panels each including an aperture therein, said legs terminating in a transversely extending, elongate tubular element and further comprising a step of inserting a retaining rod through said apertures and said tubular element for pivotally mounting and retaining said legs within said mounting tray. ### Claim 13 (depends on 1) The method, as claimed in claim 1, wherein said board is mounted to said tower at least six feet below said davit arm. ### Claim 14 (depends on 1) The method, as claimed in claim 1, wherein said strut means are mounted to said tower at least four feet below said board. ### Claim 15 (depends on 1) The method, as claimed in claim 1, wherein said slider is on said board when said board is mounted to said tower. ### Claim 16 (depends on 15) The method, as claimed in claim 15, further comprising a step of locking said slider against movement on said board when said board is mounted to said tower. ### Claim 17 (depends on 16) The method, as claimed in claim 16, wherein said board includes an aperture near its inner end, said slider includes an aperture in its planar surface and further comprising a step of moving said slider along said board into registry with said inner end aperture and inserting a locking pin through said apertures to lock said slider against movement near the inner end of said board. ### Claim 18 (depends on 1) The method, as claimed in claim 1, further comprising a step of locking said slider against movement on said board when said slider is supporting said conductor and said conductor shoe near the outer end of said board. ### Claim 19 (depends on 18) The method, as claimed in claim 18, wherein said board includes an aperture near its outer end, said slider includes an aperture in its planar surface and including the step of moving said slider along said board into registry with said outer end aperture when said slider is pushed toward the outer end of said board and away from said insulator and inserting a locking pin through said apertures to lock said slider against movement near the outer end of said board.