# US 8,782,812 B2 · Waterproof breathable garment with tape-free seams

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- Number: US 8,782,812 B2
- Document ID: US8782812B2
- Status: Granted
- Kind: B2
- Application number: 11/438,956
- Filed: 2006-05-23
- Published: 2007-11-29
- Granted: 2014-07-22
- Earliest claimed: 2006-05-23
- Assignees: BHA Altair, LLC
- Applicants: Vishal Bansal; James P. Lenox
- Inventors: Vishal Bansal; James P. Lenox
- Web page: https://patentgrep.com/patent/US8782812B2

## CPC

- A41D 27/245: {made by welding or gluing (joining of plastics by welding or gluing B29C65/00; sewing machines for concurrently making thread and welded seams D05B17/00; thermal or chemical fixing of seams and hems D06M)}
- A41D 27/24: Hems; Seams
- B29C 65/4845: {Radiation curing adhesives, e.g. UV light curing adhesives}
- B29C 65/62: Stitching
- B29C 65/72: by combined operations {or combined techniques}, e.g. welding and stitching
- B29C 66/1122: {Single lap to lap joints, i.e. overlap joints (B29C66/45, B29C66/472, B29C66/52272 take precedence)}
- B29C 66/43: {Joining a relatively small portion of the surface of said articles (B29C66/45 takes precedence)}
- B29C 66/72343: {for liquids}
- B29C 66/7292: {coated (B29C66/72941 takes precedence)}
- B29C 65/1409: {Visible light radiation}
- B29C 65/4835: {Heat curing adhesives}
- B29C 66/71: {characterised by the composition of the plastics material of the parts to be joined (welding bar compositions B29C65/125)}
- B29C 66/727: {being porous, e.g. foam}
- B29K 2021/00: Use of unspecified rubbers as moulding material
- B29K 2023/00: Use of polyalkenes {or derivatives thereof} as moulding material
- B29K 2023/06: {PE, i.e. polyethylene}
- B29K 2023/12: {PP, i.e. polypropylene}
- B29K 2025/00: Use of polymers of vinyl-aromatic compounds {or derivatives thereof} as moulding material
- B29K 2027/12: containing fluorine
- B29K 2027/18: PTFE, i.e. polytetrafluoroethylene {, e.g. ePTFE, i.e. expanded polytetrafluoroethylene}
- B29K 2067/00: Use of polyesters {or derivatives thereof}, as moulding material
- B29K 2071/00: Use of polyethers {, e.g. PEEK, i.e. polyether-etherketone or PEK, i.e. polyetherketone or derivatives thereof}, as moulding material
- B29K 2071/12: {PPO, i.e. polyphenylene oxide; PPE, i.e. polyphenylene ether}
- B29K 2075/00: Use of {PU, i.e.} polyureas or polyurethanes {or derivatives thereof}, as moulding material
- B29K 2077/00: Use of {PA, i.e.} polyamides, e.g. polyesteramides {or derivatives thereof}, as moulding material
- B29K 2079/085: {Thermoplastic polyimides, e.g. polyesterimides, PEI, i.e. polyetherimides, or polyamideimides; Derivatives thereof}
- B29K 2081/04: {Polysulfides, e.g. PPS, i.e. polyphenylene sulfide or derivatives thereof}
- B29K 2081/06: {PSU, i.e. polysulfones; PES, i.e. polyethersulfones or derivatives thereof}
- B29K 2105/0079: {Liquid crystals}
- B29K 2105/0836: {Knitted fabrics}
- B29K 2105/0845: {Woven fabrics}
- B29K 2311/10: Natural fibres, e.g. wool or cotton
- B29K 2313/02: coated
- B29K 2995/0065: Permeability to gases
- B29K 2995/0069: non-permeable
- B29L 2009/00: Layered products
- B29L 2031/485: {Jackets}
- Y10T 428/19: Sheets or webs edge spliced or joined
- A41D: OUTERWEAR; PROTECTIVE GARMENTS; ACCESSORIES
- B29C: SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING (making preforms B29B11/00; making laminated products by combining previously unconnected layers which become one product whose layers will remain together B32B37/00 - B32B41/00)
- B29K: INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR {MOULDS, } REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29L: INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- Y10T: TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION

## Abstract

A waterproof breathable garment is provided. The waterproof garment includes a first segment of a laminated composite material, a second segment of the laminated composite material, and a seam joining the first and the second segments of the laminated composite material to form the garment. The seam includes a light curable adhesive.

## Claims

### Claim 1

A waterproof breathable garment comprising:
a first segment of a laminated composite material;
a second segment of said laminated composite material, wherein said laminated composite material comprises a first fabric layer, a second fabric layer, at least one membrane layer laminated between said first and second fabric layers, and at least one carbon layer laminated between said first and second fabric layers; and
a seam joining said first and said second segments of said laminated composite material to form said garment, said seam comprising a light curable, water proof, adhesive, wherein said seam does not include a seam tape.

### Claim 2 (depends on 1)

A waterproof breathable garment in accordance with claim 1 wherein said seam comprises an overlap seam, said overlap seam comprising a portion of said first segment overlapping a portion of said second segment, and said light curable adhesive positioned between said overlapping portions of said first and second segments.

### Claim 3 (depends on 1)

A waterproof breathable garment in accordance with claim 1 wherein a portion of said first segment is joined to a portion of said second segment by stitching forming said seam, said seam comprising said light curable adhesive positioned over a plurality of openings in said first and second segments formed by said stitching.

### Claim 4 (depends on 3)

A waterproof breathable garment in accordance with claim 3 wherein said seam comprises a butt seam or an overlap seam.

### Claim 5 (depends on 1)

A waterproof breathable garment in accordance with claim 1 wherein said light curable adhesive is an acrylate based adhesive or a urethane based adhesive.

### Claim 6 (depends on 5)

A waterproof breathable garment in accordance with claim 5 wherein said light curable adhesive comprises a liquid or a film before curing.

### Claim 7 (depends on 1)

A waterproof breathable garment in accordance with claim 1 wherein said light curable adhesive is curable from exposure to a visible light source emitting visible light having a wavelength of about 390 nm to about 410 nm.

### Claim 8 (depends on 1)

A waterproof breathable garment in accordance with claim 1, wherein said membrane layer comprises a porous membrane layer having oleophobic properties.

### Claim 9 (depends on 8)

A waterproof breathable garment in accordance with claim 8 wherein said porous membrane layer comprising at least one of expanded polytetrafluoroehtylene, woven polytetrafluoroehtylene, and non-woven polytetrafluoroehtylene.

### Claim 10

A method of making a waterproof breathable garment, said method comprising:
providing a composite material comprising a first segment and a second segment, wherein the composite material comprises a first fabric layer, a second fabric layer, at least one membrane layer laminated between said first and second fabric layers, and at least one carbon layer laminated between the first and second fabric layers; and
forming a seam joining the first and second segments of the composite material, the seam comprising a light curable, waterproof adhesive, wherein forming a seam does not include using a seam tape.

### Claim 11 (depends on 10)

A method in accordance with claim 10 wherein forming a seam comprises:
applying the light curable adhesive to a portion of the first segment;
positioning a portion of the second segment so as to overlap the portion of the first segment so that the light curable adhesive is located between the portion of the first section and the overlapping portion of the second portion;
directing an output of a high intensity visible light source at the seam to cure the light curable adhesive.

### Claim 12 (depends on 10)

A method in accordance with claim 10 wherein forming a seam comprises:
stitching a portion of the first segment to a portion of second segment;
applying the light curable adhesive to the portion of the first segment to cover any openings formed by the stitching;
directing an output of a high intensity visible light source at the seam to cure the light curable adhesive.

### Claim 13 (depends on 11)

A method in accordance with claim 11 wherein forming a seam further comprises applying the light curable adhesive to the portion of the second segment to cover any openings formed by the stitching.

### Claim 14 (depends on 10)

A method in accordance with claim 10 wherein the seam comprises a butt seam or an overlap seam.

### Claim 15 (depends on 10)

A method in accordance with claim 10 wherein the light curable adhesive is an acrylate based adhesive or a urethane based adhesive.

### Claim 16 (depends on 15)

A method in accordance with claim 15 wherein the light curable adhesive comprises a liquid or a film before curing.

### Claim 17 (depends on 11)

A method in accordance with claim 11 wherein directing an output of a high intensity visible light source at the seam to cure the light curable adhesive comprises directing a visible light having a wavelength of about 390 nm to about 410 nm at the seam to cure the light curable adhesive.

### Claim 18 (depends on 10)

A method in accordance with claim 10, wherein the membrane layer includes a porous membrane layer having oleophobic properties.

### Claim 19 (depends on 18)

A method in accordance with claim 18 wherein the porous membrane layer comprises at least one of expanded polytetrafluoroehtylene, woven polytetrafluoroehtylene, and non-woven polytetrafluoroehtylene.

### Claim 20

A seam formed between two pieces of a multilayered textile material comprising a first fabric layer, a second fabric layer, at least one membrane layer laminated between the first and second fabric layers and at least one carbon layer laminated between the first and second fabric layers, said seam comprising a light curable adhesive, wherein the adhesive is not a seam tape.
