# US 8,772,731 B2 · Apparatus and method for synchronizing sample stage motion with a time delay integration charge-couple device in a semiconductor inspection tool

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- Number: US 8,772,731 B2
- Document ID: US8772731B2
- Status: Granted
- Kind: B2
- Application number: 13/862,148
- Filed: 2013-04-12
- Published: 2013-10-17
- Granted: 2014-07-08
- Earliest claimed: 2012-04-15
- Assignees: KLA-Tencor Corporation
- Applicants: KLA-Tencor Corporation
- Inventors: Pradeep Subrahmanyan; Daniel Wack; Michael Wright; David Alles
- Web page: https://patentgrep.com/patent/US8772731B2

## CPC

- G01N 21/9501: {Semiconductor wafers (manufacturing processes per se of semiconductor devices implementing a measuring step H10P74/20)}
- G01N 21/956: Inspecting patterns on the surface of objects {(contactless testing of electronic circuits G01R31/308; testing currency G07D; manufacturing processes per se of semiconductor devices implementing a measuring step H10P74/20)}
- G01N 2021/95676: {Masks, reticles, shadow masks}
- G01N: INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES (measuring or testing apparatus or processes other than immunoassay, involving enzymes or microorganisms C12M, C12Q)

## Abstract

A method for synchronizing sample stage motion with a time delay integration (TDI) charge-couple device (CCD) in a semiconductor inspection tool, including: measuring a lateral position of a stage holding a sample being inspected; measuring a vertical position of the stage; determining a corrected lateral position of an imaged pixel of the sample based on the measured lateral and vertical positions; and synchronizing charge transfer of the TDI CCD with the corrected lateral position of the imaged pixel.

## Claims

### Claim 1

A method for synchronizing sample stage motion with a time delay integration (TDI) charge-couple device (CCD) in a semiconductor inspection tool, comprising:
measuring a lateral position of a stage holding a sample being inspected;
measuring a vertical position of the stage;
determining a corrected lateral position of an imaged pixel of the sample based on the measured lateral and vertical positions; and
synchronizing, using the corrected lateral position of the imaged pixel, charge transfer of the CCD.

### Claim 2 (depends on 1)

The method of claim 1, further comprising:
measuring a lateral velocity of the stage;
measuring a vertical velocity of the stage; and,
modifying the vertical velocity, wherein determining a corrected lateral position includes using the modified vertical velocity.

### Claim 3 (depends on 1)

The method of claim 1, further comprising:
measuring a lateral velocity of the stage; and,
measuring a vertical velocity of the stage, wherein:
the lateral and vertical velocities are coupled;
the coupling distorts an actual lateral position of the imaged pixel; and,
determining the corrected lateral position includes compensating for the distortion.

### Claim 4 (depends on 3)

The method of claim 3, wherein:
light used to charge the CCD is reflected from a surface of the sample at an acute angle;
the reference signal generator is arranged generate, according to the acute angle, a reference signal; and,
synchronizing the charge transfer includes using the reference signal to correct a difference between an apparent lateral position of the imaged pixel and the actual lateral position.

### Claim 5 (depends on 4)

The method of claim 4, wherein:
the acute angle is with respect to a line orthogonal to the surface; and,
generating the reference signal includes generating the reference signal using a trigonometric function of the acute angle.

### Claim 6 (depends on 4)

The method of claim 4, further comprising:
inputting the reference signal to a phase lock loop;
generating, using the phase lock loop, a control signal;
generating, using the control signal, a pixel clock; and,
synchronizing, using the pixel clock, the charge transfer.

### Claim 7 (depends on 4)

The method of claim 4, further comprising:
inputting the reference signal to a phase lock loop;
generating, using the phase lock loop, a control signal;
generating a pixel clock by modifying the control signal according to a contour, in the vertical direction, of the sample; and
synchronizing, using the pixel clock, the charge transfer.

### Claim 8 (depends on 1)

The method of claim 1, wherein synchronizing charge transfer includes using a phase lock loop.

### Claim 9 (depends on 1)

The method of claim 1, wherein the sample is a reticle or a wafer.

### Claim 10 (depends on 1)

The method of claim 1, wherein measuring the lateral and vertical positions includes using a six-axis laser interferometer.

### Claim 11 (depends on 1)

The method of claim 1, further comprising:
generating a pixel clock in a phase accumulator circuit using respective corrections from stage mirrors, at least one sample height map, and at least one sample surface map; and,
synchronizing, using the pixel clock, the charge transfer.

### Claim 12

An apparatus for controlling charge transfer for a time delay integration (TDI) charge-coupled device (CCD) for a semiconductor inspection system, comprising:
a phase and frequency controller arranged to generate a reference signal based on measured vertical and lateral positions of a stage holding a sample being inspected; and,
a control system arranged to generate, using the reference signal, a pixel clock to control charge transfer of the CCD for an imaged pixel of the sample in a corrected lateral position.

### Claim 13 (depends on 12)

The apparatus of claim 12, wherein generating the reference signal includes modifying a vertical velocity of the stage.

### Claim 14 (depends on 12)

The apparatus of claim 12, wherein:
lateral and vertical velocities of the stage are coupled;
the coupling distorts an actual lateral position of the imaged pixel; and,
generating the pixel clock includes compensating for the distortion.

### Claim 15 (depends on 12)

The apparatus of claim 12, wherein:
light used to charge the CCD is reflected from a surface of the sample at an acute angle; and,
the reference signal generator is arranged generate, according to the acute angle, the reference signal.

### Claim 16 (depends on 12)

The apparatus of claim 12, wherein:
the control system includes a phase lock loop;
the phase lock loop is arranged to generate a control signal based on the reference signal; and
the control system is arranged to generate the pixel clock using the control signal.

### Claim 17 (depends on 16)

The apparatus of claim 16, wherein the control system is arranged to modify the control signal according to a contour, in the z direction, of the surface.

### Claim 18

An apparatus for controlling charge transfer for a time delay integration (TDI) charge-coupled device (CCD) for a semiconductor inspection system, comprising:
a phase and frequency controller arranged to generate a reference signal based on measured vertical and lateral positions of a stage holding a sample being inspected; and,
a control system:
including a phase lock loop arranged to generate a control signal based on the reference signal; and,
arranged to generate, using the control signal, a pixel clock to control charge transfer of the CCD and to correct a difference between an apparent lateral position of an imaged pixel of the sample and an actual lateral position of the imaged pixel, wherein:
light used to charge the CCD is reflected from a surface of the sample at an acute angle; and,
the reference signal generator is arranged to generate the reference signal based on the acute angle.

### Claim 19 (depends on 18)

The apparatus of claim 18, wherein the control system is arranged to modify the control signal, according to a contour of the surface in the vertical direction, to generate the pixel clock.
