# US 8,772,682 B2 · Methods and apparatus for controlling temperature of a multi-zone heater in a process chamber

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- Number: US 8,772,682 B2
- Document ID: US8772682B2
- Status: Granted
- Kind: B2
- Application number: 13/874,603
- Filed: 2013-05-01
- Published: 2013-10-17
- Granted: 2014-07-08
- Earliest claimed: 2011-05-20
- Assignees: Applied Materials, Inc.
- Applicants: Applied Materials, Inc.
- Inventors: Hari Kishore Ambal; Uwe Paul Haller; Jianhua Zhou
- Web page: https://patentgrep.com/patent/US8772682B2

## CPC

- H10P 72/0432: {mainly by conduction}
- G05D 23/1932: {to control the temperature of a plurality of spaces}
- G05D 23/22: the sensing element being a thermocouple
- G05D 23/2401: {using a heating element as a sensing element}
- H10P 72/0602: {Temperature monitoring}
- H10P: GENERIC PROCESSES OR APPARATUS FOR THE MANUFACTURE OR TREATMENT OF DEVICES COVERED BY CLASS H10
- G05D: SYSTEMS FOR CONTROLLING OR REGULATING NON-ELECTRIC VARIABLES

## Abstract

Methods and apparatus for controlling the temperature of multi-zone heater in a process chamber are provided herein. In some embodiments, a method is provided to control a multi-zone heater disposed in a substrate support, wherein the multi-zone heater has a first zone and a second zone. In some embodiments, the method may include measuring a current drawn by the first zone at a first time; measuring a voltage drawn by the first zone at the first time; calculating the resistance of the first zone based upon the measured current and voltage drawn by the first zone at the first time; determining a temperature of the first zone based upon a predetermined relationship between the resistance and the temperature of the first zone; and adjusting the temperature of the first zone in response to the temperature determination.

## Claims

### Claim 1

An apparatus, comprising:
a multizone heater disposed in a substrate support;
a power source providing a first power feed to a first zone of the multizone heater and providing a second power feed to a second zone of the multizone heater;
a resistance measuring device coupled to the first power feed to simultaneously measure the current and voltage drawn by the first zone; and
a controller coupled to the power source and the resistance measuring device to control the power source in response to data received from the resistance measuring device.

### Claim 2 (depends on 1)

The apparatus of claim 1, wherein the power source is an about 190 to about 240 VAC power source.

### Claim 3 (depends on 1)

The apparatus of claim 1, wherein the multizone heater comprises an inner zone and an outer zone respectively corresponding to a central portion and an outer portion of a substrate to be supported on the substrate support, and wherein the outer zone is the first zone of the multizone heater and the inner zone is the second zone of the multizone heater.

### Claim 4 (depends on 1)

The apparatus of claim 1, wherein the power source runs at a 60 Hz cycle.

### Claim 5 (depends on 1)

The apparatus of claim 1, wherein a temperature of the second zone of the multizone heater is measured using a thermocouple.

### Claim 6 (depends on 5)

The apparatus of claim 5, wherein the thermocouple is coupled to the controller.

### Claim 7 (depends on 6)

The apparatus of claim 6, wherein the controller is configured to adjust the temperature of the first zone by adjusting the first power feed from the power source to the first zone based on a resistance value calculated from the voltage and current drawn by the first zone and measured by the resistance measurement device.

### Claim 8

A substrate processing system, comprising:
a process chamber having an internal volume;
a pumping system;
a gas panel;
a substrate support pedestal disposed within the internal volume of the process chamber, the substrate support pedestal including a multizone heater disposed in a substrate support pedestal;
a power source providing a first power feed to a first zone of the multizone heater and providing a second power feed to a second zone of the multizone heater;
a resistance measuring device coupled to the first power feed to simultaneously measure the current and voltage drawn by the first zone; and
a controller coupled to the power source and the resistance measuring device to control the power source in response to data received from the resistance measuring device.

### Claim 9 (depends on 8)

The substrate processing system of claim 8, wherein the power source is an about 190 to about 240 VAC power source.

### Claim 10 (depends on 8)

The substrate processing system of claim 8, wherein the multizone heater comprises an inner zone and an outer zone respectively corresponding to a central portion and an outer portion of a substrate to be supported on the substrate support, and wherein the outer zone is the first zone of the multizone heater and the inner zone is the second zone of the multizone heater.

### Claim 11 (depends on 8)

The substrate processing system of claim 8, wherein the power source runs at a 60 Hz cycle.

### Claim 12 (depends on 8)

The substrate processing system of claim 8, wherein a temperature of the second zone of the multizone heater is measured using a thermocouple.

### Claim 13 (depends on 12)

The substrate processing system of claim 12, wherein the thermocouple is coupled to the controller.

### Claim 14 (depends on 13)

The substrate processing system of claim 13, wherein the controller is configured to adjust the temperature of the first zone by adjusting the first power feed from the power source to the first zone based on a resistance value calculated from the voltage and current drawn by the first zone and measured by the resistance measurement device.

### Claim 15 (depends on 8)

The substrate processing system of claim 8, wherein the multizone heater is configured to regulate at least one of a temperature of a substrate when disposed on the substrate support pedestal or a temperature in the internal volume.
