# US 8,772,553 B2 · Hydrogenation reaction conditions for producing ethanol

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- Number: US 8,772,553 B2
- Document ID: US8772553B2
- Status: Granted
- Kind: B2
- Application number: 13/661,550
- Filed: 2012-10-26
- Published: 2014-05-01
- Granted: 2014-07-08
- Earliest claimed: 2012-10-26
- Assignees: Celanese International Corporation
- Applicants: Celanese International Corporation
- Inventors: Radmila Wollrab; Victor J. Johnston; Heiko Weiner
- Web page: https://patentgrep.com/patent/US8772553B2

## CPC

- C07C 29/149: with hydrogen or hydrogen-containing gases
- Y02E 50/10: Biofuels, e.g. bio-diesel
- C07C: ACYCLIC OR CARBOCYCLIC COMPOUNDS
- Y02E: REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION

## Abstract

The present invention relates to processes for producing ethanol from a feed stream comprising hydrogen and acetic acid and/or ethyl acetate. The reaction occurs at a temperature greater than 225° C. and the feed stream has a liquid hourly space velocity of at least 0.2 hr−1. The reaction occurs in the presence of a catalyst comprising a precious metal and one or more active metals on a modified support.

## Claims

### Claim 1

A process for producing ethanol, comprising contacting hydrogen with a feed stream comprising acetic acid and/or ethyl acetate in a reactor at a temperature greater than 225° C. in the presence of a catalyst, under conditions effective to form ethanol, provided that the liquid hourly space velocity of the feed stream to the reactor is from 0.2 hr−1 to 1 hr−1, wherein the catalyst comprises a precious metal and one or more active metals on a modified support, wherein the modified support comprises (i) support material, and (ii) a support modifier comprising a metal selected from the group consisting of tungsten, molybdenum, vanadium, niobium and tantalum, and further wherein the one or more active metals are selected from the group consisting of copper, iron, cobalt, vanadium, nickel, titanium, zinc, chromium, molybdenum, tungsten, tin, lanthanum, cerium, manganese and mixtures thereof.

### Claim 2 (depends on 1)

The process of claim 1, wherein the temperature is from 250° C. to 300° C.

### Claim 3 (depends on 1)

The process of claim 1, wherein the liquid hourly space velocity of the feed stream fed to the reactor is from 0.2 to 0.8 hr−1.

### Claim 4 (depends on 1)

The process of claim 1, wherein the temperature is at least 250° C. and the liquid hourly space velocity of the feed stream fed to the reactor is from 0.3 to 1 hr−1.

### Claim 5 (depends on 4)

The process of claim 4, wherein conversion of acetic acid is at least 60%.

### Claim 6 (depends on 1)

The process of claim 1, wherein the temperature is at least 275° C. and the liquid hourly space velocity of the feed stream fed to the reactor is from 0.3 to 1 hr−1.

### Claim 7 (depends on 6)

The process of claim 6, wherein conversion of acetic acid is at least 80%.

### Claim 8 (depends on 1)

The process of claim 1, wherein the temperature is at least 300° C. and the liquid hourly space velocity of the feed stream fed to the reactor is from 0.3 to 1 hr−1.

### Claim 9 (depends on 8)

The process of claim 8, wherein conversion of acetic acid is at least 85%.

### Claim 10 (depends on 1)

The process of claim 1, wherein acetic acid selectivity to ethanol is greater than 60 mol. %.

### Claim 11 (depends on 1)

The process of claim 1, wherein the precious metal is selected from the group consisting of rhodium, rhenium, ruthenium, platinum, palladium, osmium, iridium and gold.

### Claim 12 (depends on 1)

The process of claim 1, wherein the one or more active metals comprise cobalt and tin.

### Claim 13 (depends on 1)

The process of claim 1, wherein the precious metal is present in an amount from 0.1 to 5 wt. %, and the one or more active metals comprise a second metal and a third metal, wherein the second metal is present in an amount from 0.5 to 20 wt. % and the third metal is present in an amount from 0.5 to 20 wt. %, based on the total weight of the catalyst.

### Claim 14 (depends on 1)

The process of claim 1, wherein the precious metal is platinum and the one or more active metals comprise cobalt and tin; and further wherein the platinum is present in an amount from 0.1 to 5 wt. %, the cobalt is present in an amount from 0.5 to 20 wt. % and the tin is present in an amount from 0.5 to 20 wt. %, based on the total weight of the catalyst.

### Claim 15 (depends on 1)

The process of claim 1, wherein the precious metal is palladium and the one or more active metals comprise cobalt and tin; and further wherein the palladium is present in an amount from 0.1 to 5 wt. %, the cobalt is present in an amount from 0.5 to 20 wt. % and the tin is present in an amount from 0.5 to 20 wt. %, based on the total weight of the catalyst.

### Claim 16 (depends on 1)

The process of claim 1, wherein the support modifier comprises tungsten oxide.

### Claim 17 (depends on 1)

The process of claim 1, wherein the support modifier comprises tungsten as a tungstate of cobalt.

### Claim 18 (depends on 1)

The process of claim 1, wherein the support material is selected from the group consisting of silica, alumina, titania, silica/alumina, pyrogenic silica, high purity silica, zirconia, carbon, zeolites and mixtures thereof.

### Claim 19 (depends on 1)

The process of claim 1, wherein the acetic acid is derived from a carbonaceous material selected from the group consisting of oil, coal, natural gas and biomass.

### Claim 20

A process for producing ethanol, comprising contacting hydrogen with a mixed feed stream comprising acetic acid and ethyl acetate in a reactor at a temperature from greater than 225° C. to 300° C. in the presence of a catalyst, wherein the liquid hourly space velocity of the feed stream to the reactor is from 0.2 hr−1 to 1 hr−1, to form ethanol and achieve steady state ethyl acetate concentration, wherein the catalyst comprises a precious metal and one or more active metals on a modified support, wherein the modified support comprises (i) support material, and (ii) a support modifier comprising a metal selected from the group consisting of tungsten, molybdenum, vanadium, niobium and tantalum, and further wherein the one or more active metals are selected from the group consisting of copper, iron, cobalt, vanadium, nickel, titanium, zinc, chromium, molybdenum, tungsten, tin, lanthanum, cerium, manganese and mixtures thereof.
