# US 8,771,799 B2 · Liquid delivery system

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- Number: US 8,771,799 B2
- Document ID: US8771799B2
- Status: Granted
- Kind: B2
- Application number: 13/482,331
- Filed: 2012-05-29
- Published: 2013-06-27
- Granted: 2014-07-08
- Earliest claimed: 2011-12-27
- Assignees: JM Harwood LLC
- Applicants: Michael R. Harwood
- Inventors: Michael R. Harwood
- Web page: https://patentgrep.com/patent/US8771799B2

## CPC

- F04B 49/00: Control {, e.g. of pump delivery, or pump pressure} of, or safety measures for, machines, pumps, or pumping installations, not otherwise provided for, or of interest apart from, groups F04B1/00 - F04B47/00
- B05B 1/3421: {with channels emerging substantially tangentially in the swirl chamber}
- B05B 9/0413: {with reciprocating pumps, e.g. membrane pump, piston pump, bellow pump (B05B9/0409 takes precedence)}
- F04B 1/146: Swash plates; Actuating elements
- F04B 15/02: the fluids being viscous or non-homogeneous
- F04B: POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS (machines for liquids, or pumps, of rotary-piston or oscillating-piston type F04C; non-positive-displacement pumps F04D; pumping of fluid by direct contact of another fluid or by using inertia of fluid to be pumped F04F)
- B05B: SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES (spray-mixers with nozzles B01F25/72; processes for applying liquids or other fluent materials to surfaces by spraying B05D)

## Abstract

A system for spray delivery of liquids comprising a motor axially coupled to one or more pistons through a wobble plate coupling. Each piston feeds an input port of a swirl chamber spray nozzle. Each piston may separately pulse the swirl chamber using a different injection point. In one embodiment, the spray nozzle, swirl chamber, feed channels and cylinder heads for the cylinders may be formed as a single integrated casting. In one embodiment, the sprayer may include an intermediate plate rotatably mounted on the wobble plate. The sprayer may include a piston cap with a flat contact with the wobble plate/intermediate plate and a spherical interface with the piston. In a further embodiment, the system may be configured for handheld application of liquids and may comprise a tank for holding the liquid, a power source and control actuator together with the spray pump and nozzle in a hand operable package.

## Claims

### Claim 1

A method for applying a viscous fluid to a surface at a prescribed distance, said method comprising steps:
providing a pulsating pump having a pump cycle;
said pulsating pump repeating said pump cycle at a pulse repetition rate;
said pulsating pump delivering said viscous fluid to a swirl chamber nozzle at a varying flow rate during said pump cycle; and
spraying said viscous fluid on said surface using said pulsating pump to deliver said viscous fluid as a sequence of pulses through said swirl chamber nozzle;
wherein said varying flow rate comprises at least a first non-zero flow rate and a second non-zero flow rate greater than said first non-zero flow rate;
wherein said pulse repetition rate is at least 3000 pulses per minute and is sufficient for fluid at said second non-zero flow rate from a given pulse to overtake fluid at said first non-zero flow rate from a previous pulse before reaching said prescribed distance from said swirl chamber nozzle; and
wherein said prescribed distance is 30 centimeters.

### Claim 2 (depends on 1)

The method in accordance with claim 1, wherein said varying flow rate is from zero to a maximum flow rate.

### Claim 3 (depends on 2)

The method in accordance with claim 2, wherein said varying flow rate is characterized by a sine function.

### Claim 4 (depends on 1)

The method in accordance with claim 1, wherein said fluid is a fluid with a kinematic viscosity greater than 15 centiStokes.

### Claim 5 (depends on 4)

The method in accordance with claim 4, wherein the swirl chamber is a cylindrical chamber having a height to diameter ratio from 0.4 to 0.6.

### Claim 6 (depends on 5)

The method in accordance with claim 5, wherein the swirl chamber exit port has a neck less than ¼ port diameter.

### Claim 7 (depends on 6)

The method in accordance with claim 6, wherein the nozzle recess has an initial cone angle at the nozzle of greater than 45 degrees half angle.

### Claim 8 (depends on 1)

The method in accordance with claim 1, wherein droplets of said composite pattern have sufficient size such that 90% have a settling rate in air greater than 30 centimeters per second.

### Claim 9

A method for applying a viscous fluid to a surface at a prescribed distance, said viscous fluid being characterized by a kinematic viscosity greater than 15 centiStokes, said method comprising steps:
providing a pulsating pump having a pump cycle;
said pulsating pump repeating said pump cycle at a pulse repetition rate at least 3000 pulses per minute;
said pulsating pump delivering said viscous fluid to a swirl chamber nozzle at a varying flow rate during said pump cycle; and
spraying said viscous fluid on said surface using said pulsating pump to deliver said viscous fluid through said swirl chamber nozzle, said swirl chamber having a height to width ratio from 0.4 to 0.6;
wherein said varying flow rate comprises at least a first non-zero flow rate and a second non-zero flow rate differing from said first non-zero flow rate;
wherein said pulse repetition rate is sufficient for fluid at said non-zero flow rate from a given pulse to overtake fluid at a first non-zero flow rate from a previous pulse before reaching said prescribed distance from said swirl chamber nozzle, said second rate being greater than said first flow rate.

### Claim 10 (depends on 9)

The method in accordance with claim 9, wherein droplets of said composite pattern have sufficient size such that 90% have a settling rate in air greater than 30 centimeters per second.

### Claim 11 (depends on 9)

The method in accordance with claim 9, wherein the swirl chamber is fed from at least two pistons having alternating cycles.

### Claim 12 (depends on 11)

The method in accordance with claim 11, wherein the pulse rate is at least 10,000 pulses per minute.
