# US 8,770,836 B2 · Wireless temperature profiling system

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- Number: US 8,770,836 B2
- Document ID: US8770836B2
- Status: Granted
- Kind: B2
- Application number: 12/687,726
- Filed: 2010-01-14
- Published: 2010-09-02
- Granted: 2014-07-08
- Earliest claimed: 2009-01-15
- Assignees: First Solar, Inc.
- Applicants: Daniel Burgard
- Inventors: Daniel Burgard
- Web page: https://patentgrep.com/patent/US8770836B2

## CPC

- G01K 1/024: for remote indication
- G01K 1/026: {arrangements for monitoring a plurality of temperatures, e.g. by multiplexing}
- G01K: MEASURING TEMPERATURE; MEASURING QUANTITY OF HEAT; THERMALLY-SENSITIVE ELEMENTS NOT OTHERWISE PROVIDED FOR (radiation pyrometry G01J5/00)

## Abstract

A wireless temperature profiling system and the methods of making it are disclosed. The wireless temperature profiling system can include a photovoltaic substrate, a transponder, and a reader.

## Claims

### Claim 1

A system for measuring an environment temperature of a photovoltaic substrate during a photovoltaic module manufacturing process, comprising:
a transponder adjacent to the photovoltaic substrate which measures the environment temperature during the photovoltaic module manufacturing process and sends a temperature signal corresponding to the environment temperature; and
a reader which sends a sweep signal and picks up the temperature signal from the transponder.

### Claim 2 (depends on 1)

The wireless temperature profiling system of claim 1, further comprising a frame antenna in communication with the reader, wherein the frame antenna receives the temperature signal from the transponder.

### Claim 3 (depends on 1)

The wireless temperature profiling system of claim 1, wherein the reader comprises memory storing data received from the transponder.

### Claim 4 (depends on 1)

The wireless temperature profiling system of claim 1, wherein the reader comprises a data output interface configured to connect the reader with a host system.

### Claim 5 (depends on 1)

The wireless temperature profiling system of claim 1, wherein the reader is connected to a power source.

### Claim 6 (depends on 1)

The wireless temperature profiling system of claim 1, wherein the transponder comprises a passive device, including a temperature sensor.

### Claim 7 (depends on 6)

The wireless temperature profiling system of claim 6, wherein the transponder comprises a transmitter to send a temperature signal from the temperature sensor.

### Claim 8 (depends on 7)

The wireless temperature profiling system of claim 7, wherein the transponder comprises an energy harvester driving the transmitter.

### Claim 9 (depends on 8)

The wireless temperature profiling system of claim 8, wherein the energy harvester comprises a piezoelectric energy harvester.

### Claim 10 (depends on 1)

The wireless temperature profiling system of claim 1, wherein the transponder comprises a radio-frequency powered LC sensor.

### Claim 11 (depends on 10)

The wireless temperature profiling system of claim 10, wherein the transponder comprises a metal spiral inductor as a part of the radio-frequency powered LC sensor.

### Claim 12 (depends on 10)

The wireless temperature profiling system of claim 10, wherein the transponder comprises an inductance temperature dependent material.

### Claim 13 (depends on 10)

The wireless temperature profiling system of claim 10, wherein the transponder comprises an inductance temperature dependent device as a part of the radio-frequency powered LC sensor.

### Claim 14 (depends on 10)

The wireless temperature profiling system of claim 10, wherein the transponder further comprises a capacitance temperature dependent material.

### Claim 15 (depends on 10)

The wireless temperature profiling system of claim 10, wherein the transponder further comprises a capacitance temperature dependent device as a part of the radio-frequency powered LC sensor.

### Claim 16 (depends on 15)

The wireless temperature profiling system of claim 15, wherein the capacitance temperature dependent device comprises a high temperature ceramic material.

### Claim 17 (depends on 15)

The wireless temperature profiling system of claim 15, wherein the capacitance temperature dependent device comprises beryllium oxide, aluminum nitride, alumina, or a machinable glass-ceramic.

### Claim 18 (depends on 15)

The wireless temperature profiling system of claim 15, wherein the machinable glass-ceramic comprises MACOR.

### Claim 19 (depends on 1)

The wireless temperature profiling system of claim 1, wherein the transponder is encapsulated.

### Claim 20 (depends on 1)

The wireless temperature profiling system of claim 1, wherein the working frequency of the system is 30 kHz to 3 GHz.

### Claim 21 (depends on 1)

The wireless temperature profiling system of claim 1, wherein the working frequency of the system is 30 kHz to 300 kHz.

### Claim 22 (depends on 1)

The wireless temperature profiling system of claim 1, wherein the working frequency of the system is 3 MHz to 30 MHz.

### Claim 23 (depends on 1)

The wireless temperature profiling system of claim 1, wherein the working frequency of the system is 300 MHz to 3 GHz.

### Claim 24 (depends on 1)

The wireless temperature profiling system of claim 1, wherein the transponder is provided on the substrate.

### Claim 25 (depends on 1)

The wireless temperature profiling system as in claim 1, wherein the transponder is provided on a carrier which moves the substrate.

### Claim 26

A method of reading an environment temperature of a photovoltaic substrate during a photovoltaic module manufacturing process, the method, comprising:
providing a transponder adjacent to the photovoltaic substrate which reads an environment temperature during the photovoltaic module manufacturing process and returns a temperature signal corresponding to the temperature;
providing a reader which sends a sweep signal and picks up the temperature signal from the transponder;
generating a temperature signal from the transponder;
receiving the temperature signal with an antenna connected to the reader; and
converting the temperature signal to a corresponding temperature.

### Claim 27 (depends on 26)

The method of claim 26, wherein the transponder comprises a temperature sensor which provides the temperature signal.

### Claim 28 (depends on 27)

The method of claim 27, wherein the transponder further comprises a transmitter to send the temperature signal.

### Claim 29 (depends on 28)

The method of claim 28, wherein the transponder comprises a piezoelectric energy harvester, a radio-frequency powered LC sensor, and the temperature sensor comprises an inductance temperature dependent material, or a capacitance temperature dependent material.

### Claim 30

A wireless temperature profiling system for communicating with at least one transponder moveable along an interrogation path comprising:
a photovoltaic substrate moving along said interrogation path during processing to form a photovoltaic module;
a plurality of transponders adjacent to the photovoltaic substrate moving along the interrogation path, wherein each of the transponders simultaneously sends a temperature signal corresponding to an environment temperature;
a plurality of readers along the interrogation path, wherein each of the readers simultaneously sends a sweep signal and picks up a signal from a transponder.

### Claim 31 (depends on 30)

The wireless temperature profiling system of claim 30, wherein each reader comprises a frame antenna, memory storing data received from a transponder, and a data output interface configured to connect the reader with a host system.

### Claim 32 (depends on 30)

The wireless temperature profiling system of claim 30, wherein at least one of the transponders comprise a passive device, including a temperature sensor.

### Claim 33 (depends on 30)

The wireless temperature profiling system of claim 30, wherein each transponder comprises a transmitter to send the temperature signal.

### Claim 34 (depends on 33)

The wireless temperature profiling system of claim 33, wherein each transponder comprises a piezoelectric energy harvester driving the transmitter.

### Claim 35 (depends on 30)

The wireless temperature profiling system of claim 30, wherein each transponder comprises a radio-frequency powered LC sensor.

### Claim 36 (depends on 30)

The wireless temperature profiling system of claim 30, wherein each transponder comprises a metal spiral inductor as a part of a radio-frequency powered LC sensor.

### Claim 37 (depends on 30)

The wireless temperature profiling system of claim 30, wherein the working frequency of the system is 30 k to 3 GHz.

### Claim 38 (depends on 30)

The wireless temperature profiling system of claim 30, wherein each transponder comprises an inductance temperature dependent material.

### Claim 39 (depends on 30)

The wireless temperature profiling system of claim 30, wherein each transponder comprises an inductance temperature dependent device as a part of a radio-frequency powered LC sensor.

### Claim 40 (depends on 30)

The wireless temperature profiling system of claim 30, wherein each transponder comprises a capacitance temperature dependent material or a high temperature ceramic material.

### Claim 41 (depends on 30)

The wireless temperature profiling system of claim 30, wherein each transponder comprises a capacitance temperature dependent device as a part of a radio-frequency powered LC sensor.

### Claim 42 (depends on 30)

The wireless temperature profiling system of claim 30, wherein the transponder is provided on the substrate.

### Claim 43 (depends on 30)

The wireless temperature profiling system as in claim 30, wherein the transponder is provided on a carrier which moves the substrate.
