# US 8,770,606 B2 · Control arm for a vehicle

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- Number: US 8,770,606 B2
- Document ID: US8770606B2
- Status: Granted
- Kind: B2
- Application number: 13/496,011
- Filed: 2010-09-14
- Published: 2012-08-30
- Granted: 2014-07-08
- Earliest claimed: 2009-09-14
- Assignees: Magna International Inc.
- Applicants: Ernst Lindtner; Josef Schellnegger
- Inventors: Ernst Lindtner; Josef Schellnegger
- Web page: https://patentgrep.com/patent/US8770606B2

## CPC

- B21D 19/08: by single or successive action of pressing tools, e.g. vice jaws
- B21D 53/88: other parts for vehicles, e.g. cowlings, mudguards
- B21J 5/08: Upsetting
- B21K 3/00: Making engine or like machine parts not covered by sub-groups of B21K1/00; Making propellers or the like
- B21K 23/00: Making other articles
- B60G 7/001: {Suspension arms, e.g. constructional features (B60G7/006 takes precedence)}
- F16C 7/08: made from sheet metal
- B60G 2206/017: forming an eye for the bushing
- B60G 2206/11: the arm being a radius or track or torque or steering rod or stabiliser end link
- B60G 2206/16: the arm having a U profile and/or made of a plate
- B60G 2206/72: Steel
- B60G 2206/8103: by folding or bending
- B60G 2206/83: Punching
- F16C 2326/05: Vehicle suspensions, e.g. bearings, pivots or connecting rods used therein
- B21D: WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL (working or processing of wire B21F)
- B21J: FORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES (rolling of metal B21B; making particular products by forging or pressing B21K; cladding or plating B23K; finishing surfaces by hammering B23P9/04; compacting surfaces by blasting with particulate material B24C1/10; general features of presses, presses for consolidating scrap B30B; furnaces in general F27)
- B21K: MAKING FORGED OR PRESSED METAL PRODUCTS, e.g. HORSE-SHOES, RIVETS, BOLTS OR WHEELS (making particular articles by working sheet metal without essentially removing material B21D; processing wire B21F; making pins, needles or nails B21G; making particular articles by rolling B21H; forging machines, pressing machines, hammering machines, in general B21J; making chains B21L; plating B23K)
- B60G: VEHICLE SUSPENSION ARRANGEMENTS (air-cushion vehicles B60V; {cycle suspensions B62K25/00})
- F16C: SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS

## Abstract

A component, especially a control arm for a vehicle, includes a base wall and a passage extending away from said base wall, and in particular, a control arm lug. A method for producing such a component includes shortening a deep-drawn contour which connects one side of the base wall to an inner contour of a passage in the longitudinal direction of the passage by means of upsetting.

## Claims

### Claim 1

A method for producing a component having a base wall and a passage extending from the base wall and formed from the base wall, the forming of the passage comprising the following steps:
forming an initial passage having a wall thickness and a deep-drawn contour which connects one side of the base wall to an inner contour of the passage, and
upsetting the passage,
wherein during the upsetting of the passage, the deep-drawn contour is shortened in the longitudinal direction of the passage and the inner contour is displaced towards the side of the base wall to increase in a radial direction the entire length of the wall thickness of the passage.

### Claim 2 (depends on 1)

The method according to claim 1, wherein the deep-drawn contour is rounded in the longitudinal direction of the passage and its rounding radius is reduced by said upsetting to a value of about 2 mm or smaller.

### Claim 3 (depends on 1)

The method according to claim 1, wherein an inner span of the passage is reduced simultaneously to the shortening of the deep-drawn contour in the longitudinal direction.

### Claim 4 (depends on 1)

The method according to claim 1, wherein the wall thickness of the passage is increased simultaneously to the shortening of the deep-drawn contour.

### Claim 5 (depends on 1)

The method according to claim 1, wherein the passage is calibrated to its intended final dimensions simultaneously to the shortening of the deep-drawn contour in the longitudinal direction.

### Claim 6 (depends on 1)

The method according to claim 1, wherein the initial passage obtains a rough cylindrical shape having a flat bottom by means of deep-drawing.

### Claim 7 (depends on 6)

The method according to claim 6, wherein the entire flat bottom is punched out.

### Claim 8 (depends on 6)

The method according to claim 6, wherein the passage is penetrated cylindrically as next step after punching out the bottom.

### Claim 9 (depends on 1)

The method according to claim 1, wherein, starting from the wall thickness of the initial passage, the wall thickness of the passage as a whole is increased by at least 0.3 mm.

### Claim 10 (depends on 1)

The method according to claim 1, wherein the wall thickness of the passage is increased to a value which is larger than the wall thickness of the base wall.

### Claim 11 (depends on 1)

The method according to claim 1, wherein the wall thickness of the passage is increased to a value which is larger than the wall thickness of the base wall by at least 0.2 mm.

### Claim 12 (depends on 1)

The method according to claim 1, wherein prior to shortening the deep-drawn contour the wall thickness of the passage is enhanced while reducing an inner span of the passage.

### Claim 13 (depends on 1)

The method according to claim 1, wherein a steel having a tensile strength of 500 N/mm2 or more is used to produce the component.
