# US 8,770,319 B2 · Pump-in seal

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- Number: US 8,770,319 B2
- Document ID: US8770319B2
- Status: Granted
- Kind: B2
- Application number: 12/893,234
- Filed: 2010-09-29
- Published: 2011-04-07
- Granted: 2014-07-08
- Earliest claimed: 2009-10-01
- Assignees: Longyear TM, Inc.
- Applicants: Christopher L. Drenth; George Iondov; George Ibrahim
- Inventors: Christopher L. Drenth; George Iondov; George Ibrahim
- Web page: https://patentgrep.com/patent/US8770319B2

## CPC

- E21B 25/02: the core receiver being insertable into, or removable from, the borehole without withdrawing the drilling pipe
- E21B 23/08: Introducing or running tools by fluid pressure, e.g. through-the-flow-line tool systems
- E21B: EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS

## Abstract

An assembly may be disposed within a drill string. The assembly may be moved within and along the drill string using hydraulic pressure. A core sample may be collected within the assembly, and the assembly may be retrieved to obtain the core sample. The assembly may include a seal that may be configured to form a seal with different inner diameters of a variable-diameter drill rod of the drill string.

## Claims

### Claim 1

An apparatus comprising:
a variable-diameter drill rod comprising:
a first portion having a first, larger inner diameter; and
a second portion having a second, smaller inner diameter; and
a first seal disposed within the variable-diameter drill rod, the first seal comprising:
a central core; and
a lip spaced apart from the central core, the lip comprising:
a projection configured to form a seal with the larger and smaller inner diameters of the variable-diameter drill rod,
wherein the projection of the first seal is configured to, when forming a seal with the larger inner diameter of the variable-diameter drill rod, be disposed in an expanded configuration in which the projection is radially-extended and axially-retracted;
wherein the projection of the first seal is configured to, when forming a seal with the smaller inner diameter of the variable-diameter drill rod, be disposed in a compressed configuration in which the projection is radially-retracted and axially-extended; and
wherein the first seal further comprises means for biasing the projection from the compressed configuration towards the expanded configuration.

### Claim 2 (depends on 1)

The apparatus as in claim 1, further comprising:
an inner tube assembly comprising:
a head assembly; and
the first seal;
wherein the central core of the first seal includes a passageway receiving at least a portion of the head assembly.

### Claim 3 (depends on 1)

The apparatus as in claim 1, wherein the projection of the first seal has a hollow interior portion.

### Claim 4 (depends on 3)

The apparatus as in claim 3, wherein the projection of the first seal has a rounded profile.

### Claim 5 (depends on 4)

The apparatus as in claim 4, wherein the projection of the first seal has an annular configuration.

### Claim 6 (depends on 1)

The apparatus as in claim 1, wherein the first seal further comprises:
a first unitary, one-piece structure that includes the central core and the lip; and
a second unitary, one-piece structure that includes an annular extension, the annular extension being configured to exert an axial force against the lip of the first unitary, one-piece structure to bias the projection from the compressed configuration towards the expanded configuration.

### Claim 7 (depends on 1)

The apparatus as in claim 1, wherein the first seal further comprises:
a first unitary, one-piece structure that includes the central core and the lip; and
a second unitary, one-piece structure configured to, in response to pressurized fluid being pumped into a drill string that includes the variable-diameter drill rod, exert an axial force against the lip of the first unitary, one-piece structure to bias the projection from the compressed configuration towards the expanded configuration.

### Claim 8 (depends on 7)

The apparatus as in claim 7, wherein the first unitary, one-piece structure is constructed from a first material having a first elasticity; and wherein the second unitary, one-piece structure is constructed from a second material having an elasticity different from the first elasticity.

### Claim 9 (depends on 1)

The apparatus as in claim 1, wherein the first seal further comprises:
a unitary, one-piece structure that includes the central core, the lip, and an annular extension, wherein the annular extension of the unitary, one-piece structure extends rearward and axially from the projection of the lip.

### Claim 10 (depends on 1)

The apparatus as in claim 1, wherein the first seal further comprises:
a first unitary, one-piece structure that includes the lip and an annular extension, wherein the annular extension of the first unitary, one-piece structure extends rearward and axially from the projection of the lip; and
a second unitary, one-piece structure that includes the central core.

### Claim 11

A method comprising:
disposing an inner tube assembly within a drill string, the drill string including a variable-diameter drill rod, the inner tube assembly including:
a head assembly; and
a first seal including:
a central core including a passageway receiving at least a portion of the head assembly; and
a lip spaced apart from the central core, the lip including a projection configured to form a seal with different inner diameters of the variable-diameter drill rod;
using hydraulic pressure to move the inner tube assembly from a first position within the drill string to a second position within the drill string;
wherein, when the inner tube assembly is at the first position within the drill string, the projection of the first seal forms a seal with a larger inner diameter of the variable-diameter drill rod and is disposed in an expanded configuration in which the projection is radially-extended and axially-retracted;
wherein, when the inner tube assembly is at the second position within the drill string, the projection of the first seal forms a seal with a smaller inner diameter of the variable-diameter drill rod and is disposed in a compressed configuration in which the projection is radially-retracted and axially-extended; and
wherein the first seal further comprises means for biasing the projection from the compressed configuration towards the expanded configuration.

### Claim 12 (depends on 11)

The method as in claim 11, wherein the first seal further comprises:
a first unitary, one-piece structure that includes the central core and the lip; and
a second unitary, one-piece structure configured to, in response to the hydraulic pressure, exert an axial force against the lip of the first unitary, one-piece structure to bias the projection from the compressed configuration towards the expanded configuration.

### Claim 13

A method for use in a drilling process, the method comprising:
disposing a first seal within a drill string, the drill string including a variable-diameter drill rod, the first seal including:
a first seal including a projection configured to form a seal with different inner diameters of the variable-diameter drill rod; and
using hydraulic pressure to move the first seal from a first position within the drill string to a second position within the drill string,
wherein, when the first seal is at the first position within the drill string, the projection of the first seal forms a seal with a larger inner diameter of the variable-diameter drill rod and is disposed in an expanded configuration in which the projection is radially-extended and axially-retracted,
wherein, when the first seal is at the second position within the drill string, the projection of the first seal forms a seal with a smaller inner diameter of the variable-diameter drill rod and is disposed in a compressed configuration in which the projection is radially-retracted and axially-extended, and
wherein the first seal further comprises means for biasing the projection from the compressed configuration towards the expanded configuration.

### Claim 14

A seal for a head assembly of a core barrel assembly, the seal comprising:
a first unitary, one-piece structure comprising:
a central core; and
a lip spaced apart from the central core, the lip comprising:
a projection configured to form a seal with different inner diameters of a variable-diameter drill rod; and
a second unitary, one-piece structure that includes an annular extension,
wherein the second unitary, one-piece structure is configured to, in response to pressurized fluid being pumped into a drill string that includes the variable-diameter drill rod, exert an axial force against the lip of the first unitary, one-piece structure.

### Claim 15 (depends on 14)

The seal as in claim 14, wherein the annular extension is configured to exert an axial force against the lip of the first unitary, one-piece structure to bias the projection from a compressed configuration in which the projection is radially-refracted and axially-extended towards an expanded configuration in which the projection is radially-extended and axially-retracted.

### Claim 16 (depends on 14)

The seal as in claim 14, wherein the second unitary, one-piece structure is configured to, in response to pressurized fluid being pumped into a drill string that includes the variable-diameter drill rod, exert an axial force against the lip of the first unitary, one-piece structure to bias the projection from, a compressed configuration in which the projection is radially-retracted and axially-extended towards an expanded configuration in which the projection is radially-extended and axially-retracted.

### Claim 17 (depends on 16)

The seal as in claim 16, wherein the first unitary, one-piece structure is constructed from a first material having a first elasticity; and wherein the second unitary, one-piece structure is constructed from a second material having an elasticity different from the first elasticity.

### Claim 18 (depends on 14)

The seal as in claim 14, further comprising means for biasing the projection from a compressed configuration towards an expanded configuration.
