# US 8,770,035 B2 · Semiconductor pressure sensor, pressure sensor apparatus, electronic equipment, and method of manufacturing semiconductor pressure sensor

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- Number: US 8,770,035 B2
- Document ID: US8770035B2
- Status: Granted
- Kind: B2
- Application number: 13/386,712
- Filed: 2010-07-12
- Published: 2012-05-17
- Granted: 2014-07-08
- Earliest claimed: 2009-07-24
- Assignees: Rohm Co., Ltd.
- Applicants: Nobuyuki Yamada; Masahiro Sakuragi; Takeshi Yoshida; Kei Hayashi
- Inventors: Nobuyuki Yamada; Masahiro Sakuragi; Takeshi Yoshida; Kei Hayashi
- Web page: https://patentgrep.com/patent/US8770035B2

## CPC

- G01L 9/0051: {using variations in ohmic resistance}
- G01L 9/0042: {Constructional details associated with semiconductive diaphragm sensors, e.g. etching, or constructional details of non-semiconductive diaphragms (details about the integration or bonding of piezoresistor in or on the diaphragm G01L9/0052 and G01L9/0057 respectively)}
- G01L 9/008: {using piezoelectric devices (piezoelectric resonators G01L9/0022; surface acoustic waves G01L9/0025)}
- G01L 9/06: of piezo-resistive devices
- G01L 27/007: {Malfunction diagnosis, i.e. diagnosing a sensor defect}
- Y10T 29/49002: Electrical device making
- G01L: MEASURING FORCE, STRESS, TORQUE, WORK, MECHANICAL POWER, MECHANICAL EFFICIENCY, OR FLUID PRESSURE (weighing G01G)
- Y10T: TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION

## Abstract

A semiconductor pressure sensor (720) includes a thin film piezoelectric element (701) which applies strain to a portion of a semiconductor substrate that corresponds to a thin region (402). The thin film piezoelectric element (701) is formed at a distance away from diffusion resistors (406, 408, 410, and 412) functioning as strain gauges and is extended to the proximity of a bonding pad (716A) connected to an upper electrode layer of the thin film piezoelectric element and a bonding pad (716F) connected to a lower electrode thereof. The diffusion resistors (406, 408, 410, and 412) constitute a bridge circuit by metal wiring (722) and diffusion wiring (724). During self-diagnosis, a prescribed voltage is applied to a thin film piezoelectric element (701). If the output difference of the bridge circuit between before and after the voltage application falls outside a prescribed range, it is determined that a breakage occurs in the semiconductor pressure sensor (720).

## Claims

### Claim 1

A semiconductor pressure sensor comprising:
a semiconductor substrate having a thin region and a thick region provided to surround said thin region;
at least one strain gauge resistor formed on one main surface of said semiconductor substrate and having a resistance value changing according to strain of a portion of said semiconductor substrate that corresponds to said thin region; and
at least one thin film piezoelectric element formed in a region at least including part of said thin region on said semiconductor substrate, and having a lower electrode layer, a piezoelectric layer, and an upper electrode layer,
wherein said at least one thin film piezoelectric element is formed in a region at a distance away from said at least one strain gauge resistor.

### Claim 2 (depends on 1)

The semiconductor pressure sensor according to claim 1, wherein said at least one thin film piezoelectric element has an elongated shape having a longitudinal axis in a direction toward a central portion of said thin region.

### Claim 3 (depends on 2)

The semiconductor pressure sensor according to claim 2, wherein said at least one thin film piezoelectric element is provided to extend across a boundary between said thin region and said thick region to reach said thick region.

### Claim 4 (depends on 3)

The semiconductor pressure sensor according to claim 3, wherein said at least one thin film piezoelectric element is provided to further extend along an outer circumference of said thin region, in said thick region.

### Claim 5 (depends on 3)

The semiconductor pressure sensor according to claim 3, wherein said at least one thin film piezoelectric element includes a plurality of thin film piezoelectric elements formed on said semiconductor substrate.

### Claim 6 (depends on 5)

The semiconductor pressure sensor according to claim 5, wherein said plurality of thin film piezoelectric elements are coupled to each other on said thick region.

### Claim 7 (depends on 5)

The semiconductor pressure sensor according to claim 5, wherein said plurality of thin film piezoelectric elements are extended to a central portion of said thin region and are coupled to each other at said central portion of said thin region.

### Claim 8 (depends on 3)

The semiconductor pressure sensor according to claim 3, wherein
said semiconductor pressure sensor further comprises a plurality of bonding pads provided on said thick region,
said at least one thin film piezoelectric element is provided to extend to the proximity of at least one bonding pad of said plurality of bonding pads.

### Claim 9 (depends on 8)

The semiconductor pressure sensor according to claim 8, wherein said plurality of bonding pads are provided side by side on one side of said semiconductor substrate.

### Claim 10 (depends on 9)

The semiconductor pressure sensor according to claim 9, wherein said upper electrode layer and said lower electrode layer are connected to a first bonding pad located at a first end and a second bonding pad located at a second end, respectively, of said plurality of bonding pads provided side by side on said one side of said semiconductor substrate.

### Claim 11 (depends on 1)

The semiconductor pressure sensor according to claim 1, wherein
said semiconductor pressure sensor comprises four strain gauge resistors as said at least one strain gauge resistor,
said thin region is approximately quadrilateral, and
said four strain gauge resistors are each formed in proximity to a midpoint of each side of said thin region.

### Claim 12 (depends on 11)

The semiconductor pressure sensor according to claim 11, wherein said at least one thin film piezoelectric element is formed on a diagonal line of said thin region.

### Claim 13 (depends on 1)

The semiconductor pressure sensor according to claim 1, wherein said thin region is approximately circular.

### Claim 14 (depends on 1)

The semiconductor pressure sensor according to claim 1, wherein said at least one strain gauge resistor is a diffusion resistor formed by diffusing an impurity in one main surface of said semiconductor substrate.

### Claim 15 (depends on 1)

The semiconductor pressure sensor according to claim 1, wherein a main component of said piezoelectric layer is PZT.

### Claim 16 (depends on 1)

The semiconductor pressure sensor according to claim 1, wherein
said at least one strain gauge resistor is connected to wiring on said thin region, and
said wiring includes diffusion wiring.

### Claim 17 (depends on 1)

The semiconductor pressure sensor according to claim 1, wherein a thickness of said piezoelectric layer is 0.01 μm or more and 5 μm or less.

### Claim 18 (depends on 1)

The semiconductor pressure sensor according to claim 1, wherein said semiconductor substrate is an SOI (Silicon on Insulator) substrate.

### Claim 19

A method of manufacturing a semiconductor pressure sensor, comprising the steps of:
preparing a semiconductor substrate having one main surface Si layer having a first conductivity type and the other main surface Si layer;
forming a strain gauge resistor having a second conductivity type different from said first conductivity type, on said one main surface Si layer;
forming diffusion wiring having said second conductivity type and having a higher impurity concentration than said strain gauge resistor, in a region adjacent to said strain gauge resistor in said one main surface Si layer;
forming a first interlayer insulating film on said one main surface Si layer;
forming a lower electrode layer on said first interlayer insulating film;
forming a piezoelectric layer on said lower electrode layer;
forming an upper electrode layer on said piezoelectric layer;
forming a second interlayer insulating film on said first interlayer insulating film, said lower electrode layer, said piezoelectric layer, and said upper electrode layer;
forming contact holes reaching said diffusion wiring, said lower electrode layer, and said upper electrode layer, in said second interlayer insulating film;
forming metal wiring on said second interlayer insulating film and in said contact holes; and
forming a reference pressure chamber in said other main surface Si layer.

### Claim 20 (depends on 19)

The method of manufacturing a semiconductor pressure sensor according to claim 19, wherein the contact hole reaching said lower electrode layer and the contact hole reaching said upper electrode layer are formed at the same time.
