# US 8,770,003 B2 · Method for producing seamless pipe and method for determining length of billet for use in producing seamless pipe

> Agents: this data is available as JSON from the patentgrep API and MCP server — see https://patentgrep.com/llms.txt

- Number: US 8,770,003 B2
- Document ID: US8770003B2
- Status: Granted
- Kind: B2
- Application number: 12/883,887
- Filed: 2010-09-16
- Published: 2011-03-10
- Granted: 2014-07-08
- Earliest claimed: 2008-03-25
- Assignees: Sumitomo Metal Industries, Ltd.
- Applicants: Kenichi Sasaki
- Inventors: Kenichi Sasaki
- Web page: https://patentgrep.com/patent/US8770003B2

## CPC

- B21B 23/00: Tube-rolling not restricted to methods provided for in only one of groups B21B17/00, B21B19/00, B21B21/00, e.g. combined processes {planetary tube rolling, auxiliary arrangements, e.g. lubricating, special tube blanks, continuous casting combined with tube rolling}(B21B25/00 takes precedence)
- B21B 19/04: Rolling basic material of solid, i.e. non-hollow, structure; Piercing {, e.g. rotary piercing mills}
- B21B 2015/0014: {transversely to the rolling direction}
- B21B: ROLLING OF METAL (auxiliary operations used in connection with metal-working operations covered in B21, see B21C; bending by rolling B21D; manufacture of particular objects, e.g. screws, wheels, rings, barrels, balls, by rolling B21H; pressure welding by means of a rolling mill B23K20/04)

## Abstract

Seamless pipes are produced by using billets for which the length L of a parent billet, the lengths l of child billets and the number nB of the obtainable child billets are determined on the basis of predetermined tolerances and the conditions of a billet-heating furnace and billet-rolling facilities. In this way, energy saving in the production of seamless pipes can be realized and the productivity in the production of seamless pipes can also be improved.

## Claims

### Claim 1

A method for producing a seamless pipe comprising steps of a billet-heating process, a billet-cutting process, a piercing-rolling process and elongation-rolling process, wherein:
the method using the billets satisfying the following formulas (1) to (3):
lmin≦l≦lmax (1)
LminL≦Lmax (2)
F≧Fmin (3)
wherein L is the length (m) of the parent billet and is represented by the following formula (4), and F is the billet-heating-furnace filling factor (%) and is represented by the following formula (5):
L=l×nB+k×(nB−1) (4)
F=100×L/Lmax (5)
wherein in the above-described formulas, the meanings of the individual symbols are as follows:
Lmin: The minimum length (m) of the parent billet allowed on the basis of the conditions of the billet-heating furnace
Lmax: The maximum length (m) of the parent billet allowed on the basis of the conditions of the billet-heating furnace
l: The length (m) of the child billet
lmin: The minimum value (m) of the length of the child billet allowed on the basis of the predetermined tolerances and the rolling conditions
lmax: The maximum value (m) of the length of the child billet allowed on the basis of the predetermined tolerances and the rolling conditions
k: Billet cutting margin (m)
nB: The number (number of pieces) of the child billets obtainable from one piece of parent billet
Fmin: The allowable minimum value (%) of the heating-furnace filling factor
wherein, the method adopts the following respective values in the following respective cases (A) to (C) in each of which the relation between the number-of-obtainable-billet indexes I0 and Il calculated respectively from the following formulas (6) and (7) is specified:
(A) A case where I0=Il:
L obtained by substituting nB=I0 and l=lmax into the above-described formula (4) is adopted as the length L of the parent billet, lmaxis adopted as the length l of the child billet, and I0 is adopted as the number nB of the obtainable child billets
(B) A case where I0<Ii, and F satisfies the above-described formula (3) wherein F is obtained by substituting, into the above-described formula (5), L obtained by substituting nB=I0 and l=lmax into the above-described formula (4):
L obtained by substituting nB =I0 and l=lmax into the above-described formula (4) is adopted as the length L of the parent billet, lmax is adopted as the length l of the child billet, and l0 is adopted as the number nB of the obtainable child billets
(C) A case where Io<Ii, and F does not satisfy the above-described formula (3) wherein F is obtained by substituting, into the above-described formula (5), L obtained by substituting nB=I0 and l=lmax into the above-described formula (4):
Lmax is adopted as the length L of the parent billet,(Lmax−k×nB −l))/nB is adopted as the length l of the child billet, and I0+l is adopted as the number nB of the obtainable child billets
I0=Int((Lmax+k)/(lmax+k)) (6)
Il=Int((Lmax+k)/(lmin+k)) (7)
wherein Int(X) means the maximum integer that does not exceed the specified numerical value X.

### Claim 2

A method for cutting a billet for use in a seamless pipe, comprising cutting the billet to a length determined so as to satisfy the following formulas (1) to (3):
lmin≦l≦lmax (1)
Lmin≦L≦Lmax (2)
F≧Fmin (3)
wherein L is the length (m) of the parent billet and is represented by the following formula (4), and F is the billet-heating-furnace filling factor (%) and is represented by the following formula (5):
L=l×nB+k×(nB−l) (4)
F=100×L/Lmax (5)
wherein in the above-described formulas, the meanings of the individual symbols are as follows:
Lmin: The minimum length (m) of the parent billet allowed on the basis of the conditions of the billet-heating furnace
Lmax: The maximum length (m) of the parent billet allowed on the basis of the conditions of the billet-heating furnace
l: The length (m) of the child billet
Lmin: The minimum value (m) of the length of the child billet allowed on the basis of the predetermined tolerances and the rolling conditions
lmax: The maximum value (m) of the length of the child billet allowed on the basis of the predetermined tolerances and the rolling conditions
k: Billet cutting margin (m)
nB: The number (number of pieces) of the child billets obtainable from one piece of parent billet
Fmin: The allowable minimum value (%) of the heating-furnace filling factor
wherein the method adopts the following respective values in the following respective cases (A) to (C) in each of which the relation between the number-of-obtainable-billet indexes I0 and Il calculated respectively from the following formulas (6) and (7) is specified.
(A) A case where I0=Il:
L obtained by substituting nB=and I0 and l=lmax into the above-described formula (4) is adopted as the length L of the parent billet, lmaxis adopted as the length l of the child billet, and I0 is adopted as the number nB of the obtainable child billets
(B) A case where I0<Il, and F satisfies the above-described formula (3) wherein F is obtained by substituting, into the above-described formula (5), L obtained by substituting nB=I0 and l=lmax into the above-described formula (4):
L obtained by substituting nB=I0 and l=lmaxinto the above-described formula (4) is adopted as the length L of the parent billet, lmaxis adopted as the length l of the child billet, and l0 is adopted as the number nB of the obtainable child billets
(C) A case where I0<Il, and F does not satisfy the above-described formula (3) wherein F is obtained by substituting, into the above-described formula (5), L obtained by substituting nB=I0 and l=lmax into the above-described formula (4):
Lmaxis adopted as the length L of the parent billet, (Lmax −k×(nB−l))/nB is adopted as the length l of the child billet, and I0+lis adopted as the number nB of the obtainable child billets
I0=Int((Lmax+k)/(lmax+k)) (6)
Il=Int((Lmax+k)/(lmim+k)) (7)
wherein Int(X) means the maximum integer that does not exceed the specified numerical value X.
