# US 8,769,948 B2 · Exhaust gas system

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- Number: US 8,769,948 B2
- Document ID: US8769948B2
- Status: Granted
- Kind: B2
- Application number: 12/706,307
- Filed: 2010-02-16
- Published: 2011-02-24
- Granted: 2014-07-08
- Earliest claimed: 2009-02-18
- Assignees: Ford Global Technologies, LLC
- Applicants: Kai Sebastian Kuhlbach
- Inventors: Kai Sebastian Kuhlbach
- Web page: https://patentgrep.com/patent/US8769948B2

## CPC

- F02F 1/4264: {of exhaust channels}
- F02B 37/02: Gas passages between engine outlet and pump drive, e.g. reservoirs
- F02B 37/025: {Multiple scrolls or multiple gas passages guiding the gas to the pump drive}
- F02B 37/22: by varying cross-section of exhaust passages or air passages {, e.g. by throttling turbine inlets or outlets or by varying effective number of guide conduits} (F02B37/24 takes precedence)
- Y02T 10/12: Improving ICE efficiencies
- F02F: CYLINDERS, PISTONS OR CASINGS, FOR COMBUSTION ENGINES; ARRANGEMENTS OF SEALINGS IN COMBUSTION ENGINES
- F02B: INTERNAL-COMBUSTION PISTON ENGINES; COMBUSTION ENGINES IN GENERAL (gas-turbine plants F02C; hot-gas or combustion-product positive-displacement engine plants F02G)
- Y02T: CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION

## Abstract

An exhaust gas system configured for an internal combustion engine includes a cylinder head having at least two cylinders, a single exhaust duct emerging from the cylinder head, an individual exhaust duct provided between each cylinder and the single exhaust duct, and a reservoir of fixed volume integrated in the cylinder head and coupled to the single exhaust duct via a connecting duct. A reservoir valve is provided in the connecting duct in some embodiments. According to one embodiment, a method is disclosed in which the reservoir valve is commanded to an open position when flow through the single exhaust duct is large and commanded to a closed position when flowrate through the single exhaust duct is small. In some embodiments, a turbine, with a selectable volume upstream of the impeller, is coupled to the cylinder head.

## Claims

### Claim 1

A cylinder head, comprising:
at least two cylinders;
an individual exhaust duct coupled to each cylinder;
a combined exhaust duct coupling all individual exhaust ducts wherein the combined exhaust duct emerges from the cylinder head; and
a reservoir having a single inlet/outlet disposed entirely within the cylinder head and coupled to the combined exhaust duct.

### Claim 2 (depends on 1)

The cylinder head of claim 1, further comprising: a connecting duct coupling the single inlet/outlet of the reservoir to the combined exhaust duct.

### Claim 3 (depends on 2)

The cylinder head of claim 2, further comprising: a valve disposed in the connecting duct.

### Claim 4 (depends on 3)

The cylinder head of claim 3, further comprising:
an electronic control unit electronically coupled to the valve wherein the electronic control unit commands the valve to open when flowrate through the combined exhaust duct is large and commands the valve to close when flowrate through the combined ehxuast duct is small.

### Claim 5 (depends on 3)

The cylinder head of claim 3, further comprising:
an electronic control unit electronically coupled to the valve wherein the electronic control unit commands the valve to open when an engine to which the cylinder head is coupled is operating at a high engine speed and to close when the engine is operating at a low engine speed.

### Claim 6 (depends on 3)

The cylinder head of claim 3 wherein the valve is opened when an exhaust gas flowrate through the combined exhaust duct is large and is closed when an exhaust gas flowrate through the combined exhaust duct is small.

### Claim 7

An exhaust gas system configured for an internal combustion engine, the exhaust system comprising:
a cylinder head having at least two cylinders;
a single exhaust duct emerging from the cylinder head;
an individual exhaust duct provided between each cylinder and the single exhaust duct; and
a reservoir having a single inlet/outlet integrated in the cylinder head and coupled to the single exhaust duct via a connecting duct.

### Claim 8 (depends on 7)

The system of claim 7, further comprising:
a reservoir valve disposed in the connecting duct; and
an electronic control unit coupled to the reservoir valve wherein the electronic control unit commands the reservoir valve to close when flow through the single exhaust duct is small and commands the turbine valve to open when flow through the single exhaust duct is large.

### Claim 9 (depends on 7)

The system of claim 7, further comprising:
a reservoir valve disposed in the connecting duct; and
an electronic control unit coupled to the reservoir valve wherein the electronic control unit commands the reservoir valve to close when an engine to which the exhaust gas system is coupled is operating at high engine speed and commands the turbine valve to open the engine is operating at low engine speed.

### Claim 10 (depends on 7)

The system of claim 7, further comprising:
a reservoir valve disposed in the connecting duct; and
an electronic control unit coupled to the reservoir valve wherein the electronic control unit commands the reservoir valve to close when an engine to which the exhaust gas system is coupled is operating at high engine speed and high engine torque and commands the turbine valve to open the engine is operating at low engine speed and high engine torque.

### Claim 11 (depends on 7)

The system of claim 7 wherein the connecting duct has a cross-sectional area less than a cross-sectional area of the reservoir.

### Claim 12 (depends on 7)

The system of claim 7, further comprising:
a turbine coupled to the single exhaust duct, the turbine comprising:
a turbine inlet duct;
an impeller
a short spiral duct located upstream of the impeller;
a long spiral duct located upstream of the short spiral duct; and
a turbine valve located upstream of the short spiral duct.

### Claim 13 (depends on 12)

The system of claim 12 wherein the turbine valve has a first position in which flow from the turbine inlet duct is conducted to the short spiral duct and a second position in which flow from the turbine inlet duct is conducted to the long spiral duct.

### Claim 14 (depends on 13)

The system of claim 13 further comprising an electronic control unit coupled to the turbine valve, the electronic control unit commanding the turbine valve to the first position when flowrate through the single exhaust duct is small and commanding the turbine valve to the second position when flowrate through the single exhaust duct is large.

### Claim 15

A method to control an exhaust gas system, the method comprising:
opening a reservoir valve disposed in a connecting duct between a combined exhaust duct and a reservoir in response to flowrate through the combined exhaust duct exceeding a predetermined flowrate, the reservoir valve, the reservoir, and the combined exhaust duct all being fluidly coupled in a cylinder head.

### Claim 16 (depends on 15)

The method of claim 15, further comprising:
closing the reservoir valve in response to the flowrate being less than the predetermined flowrate.

### Claim 17 (depends on 15)

The method of claim 15 wherein:
a turbine inlet duct is coupled to a downstream end of the combined exhaust duct;
a turbine is coupled to the turbine inlet duct, the turbine having a short spiral duct and a long spiral duct; and
a turbine valve is disposed in an upstream side of the turbine, the turbine valve having a first position that couples the turbine inlet duct with the short spiral duct and a second position that couples the turbine inlet duct with the long spiral duct, the method further comprising:
commanding the turbine valve to the second position when the flowrate exceeds the predetermined flowrate.

### Claim 18 (depends on 17)

The method of claim 17 wherein the short spiral duct is coupled to a downstream end of the long spiral duct.

### Claim 19 (depends on 15)

The method of claim 15 wherein:
a turbine inlet duct is coupled to a downstream end of the combined exhaust duct;
a turbine is coupled to the turbine inlet duct, the turbine having a short spiral duct and a long spiral duct; and
a turbine valve is disposed in an upstream side of the turbine, the turbine valve having a first position that couples the turbine inlet duct with the short spiral duct and a second position that couples the turbine inlet duct with the long spiral duct, the method further comprising:
commanding the turbine valve to the first position when the flowrate is less than the predetermined flowrate.
