# US 8,769,908 B1 · Modular building panel

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- Number: US 8,769,908 B1
- Document ID: US8769908B1
- Status: Granted
- Kind: B1
- Application number: 13/597,975
- Filed: 2012-08-29
- Granted: 2014-07-08
- Earliest claimed: 2011-08-31
- Applicants: Patrick J. Santini
- Inventors: Patrick J. Santini
- Web page: https://patentgrep.com/patent/US8769908B1

## CPC

- E04C 2/38: with attached ribs, flanges, or the like, e.g. framed panels (concerned with attaching to other panels or elements to form a structure, see the places for the relevant structure, e.g. E04B2/00)
- E04C: STRUCTURAL ELEMENTS; BUILDING MATERIALS (for bridges E01D; specially designed for insulation or other protection E04B; elements used as building aids E04G; for mining E21; for tunnels E21D; structural elements with broader range of application than for building engineering F16, particularly F16S)

## Abstract

A modular building panel preferably includes a plurality of lengthwise members, two end members, four corner members and a surface panel. Each lengthwise member and end member includes a first flange, a base member and a second flange. Preferably, two rows of base holes are formed in the base member and one row of first flange holes is formed in the first flange. The base and flange holes are sized to receive fasteners for assembling a plurality of modular building panels in either parallel or perpendicular orientations. Both ends of the lengthwise members are modified for insertion into the two end members. The second flanges of the lengthwise and end members are attached to the surface panel with fasteners. The four corner members are inserted into four corner cavities created by the junction of the two outside lengthwise members and the two end members and secured thereto.

## Claims

### Claim 1

A modular building panel comprising:
a plurality of lengthwise members having a U-shaped cross section, said U-shaped cross section includes a lengthwise base member and two lengthwise flanges extending from opposing ends of said lengthwise base member, at least one row of base holes is formed through said lengthwise base member, one row of flange holes is formed through one of said two lengthwise flanges, an end portion of said two lengthwise flanges at each end of said plurality of lengthwise members is removed for insertion of said lengthwise base member into an open end of said two end members;
two end members having a U-shaped cross section, said U-shaped cross section includes an end base member and two end flanges extending from opposing ends of said end base member, at least one row of base holes is formed through said end base member, one row of flange holes is formed through one of said two end flanges, an end portion of said two end flanges at each end of said two end members is removed to allow the insertion of a corner member into each corner of said modular building panel; and
a surface panel is secured to the other one of said two lengthwise and end flanges.

### Claim 2 (depends on 1)

The modular building panel of claim 1 wherein:
said lengthwise base member and said end base member is attached to said corner member.

### Claim 3 (depends on 1)

The modular building panel of claim 1, further comprising:
a plurality of fasteners for securing said surface panel to the other one of said two lengthwise and end flanges.

### Claim 4 (depends on 1)

The modular building panel of claim 1, further comprising:
a plurality of fasteners for insertion through said holes to attach two adjacent modular building panels to each other.

### Claim 5 (depends on 1)

The modular building panel of claim 1, further comprising:
a plurality of fasteners for insertion through said flange holes to attach said modular building panel to a support structure.

### Claim 6

A modular building panel comprising:
a plurality of lengthwise members having a U-shaped cross section, said U-shaped cross section includes a lengthwise base member and two lengthwise flanges extending from opposing ends of said lengthwise base member, two rows of base holes are formed through said lengthwise base member, one row of flange holes is formed through one of said two lengthwise flanges, an end portion of said two lengthwise flanges at each end of said plurality of lengthwise members is removed for insertion of said lengthwise base member into an open end of said two end members;
two end members having a U-shaped cross section, said U-shaped cross section includes an end base member and two end flanges extending from opposing ends of said end base member, two rows of base holes are formed through said end base member, one row of flange holes is formed through one of said two end flanges, an end portion of said two end flanges at each end of said two end members is removed to allow the insertion of a corner member into each corner of said modular building panel; and
a surface panel is secured to the other one of said two lengthwise and end flanges.

### Claim 7 (depends on 6)

The modular building panel of claim 6 wherein:
said lengthwise base member and said end base member is attached to said corner member.

### Claim 8 (depends on 6)

The modular building panel of claim 6, further comprising:
a plurality of fasteners for securing said surface panel to the other one of said two lengthwise and end flanges.

### Claim 9 (depends on 6)

The modular building panel of claim 6, further comprising:
a plurality of fasteners for insertion through said holes to attach two adjacent modular building panels to each other.

### Claim 10 (depends on 6)

The modular building panel of claim 6, further comprising:
a plurality of fasteners for insertion through said flange holes to attach said modular building panel to a support structure.

### Claim 11

A modular building panel comprising:
a plurality of lengthwise members having a U-shaped cross section, said U-shaped cross section includes a lengthwise base member and two lengthwise flanges extending from opposing ends of said lengthwise base member, at least one row of base holes is formed through said lengthwise base member, one row of flange holes is formed through one of said two lengthwise flanges, an end portion of said two lengthwise flanges at each end of said plurality of lengthwise members is removed for insertion of said lengthwise base member into an open end of said two end members;
two end members having a U-shaped cross section, said U-shaped cross section includes an end base member and two end flanges extending from opposing ends of said end base member, at least one row of base holes is formed through said end base member, one row of flange holes is formed through one of said two end flanges, an end portion of said two end flanges at each end of said two end members is removed to allow the insertion of a corner member into each corner of said modular building panel;
said lengthwise base member and said end base member is attached to said corner member; and
a surface panel is secured to the other one of said two lengthwise and end flanges.

### Claim 12 (depends on 11)

The modular building panel of claim 11, further comprising:
a plurality of fasteners for securing said surface panel to the other one of said two lengthwise and end flanges.

### Claim 13 (depends on 11)

The modular building panel of claim 11, further comprising:
a plurality of fasteners for insertion through said holes to attach two adjacent modular building panels to each other.

### Claim 14 (depends on 11)

The modular building panel of claim 11, further comprising:
a plurality of fasteners for insertion through said flange holes to attach said modular building panel to a support structure.
