# US 8,769,906 B2 · Reinforcement system for concrete structures and a method for reinforcing an elongate concrete structure

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- Number: US 8,769,906 B2
- Document ID: US8769906B2
- Status: Granted
- Kind: B2
- Application number: 13/582,376
- Filed: 2011-03-01
- Published: 2013-02-28
- Granted: 2014-07-08
- Earliest claimed: 2010-03-03
- Assignees: Reforcetech Ltd.
- Applicants: Per Cato Standal; Leonard W. Miller
- Inventors: Per Cato Standal; Leonard W. Miller
- Web page: https://patentgrep.com/patent/US8769906B2

## CPC

- E04C 5/07: Reinforcing elements of material other than metal, e.g. of glass, of plastics, or not exclusively made of metal (metal elements with non-structural coatings E04C5/01)
- E04C 5/04: Mats ({combined with reinforcing elements protruding out of the plane of the mat E04C5/0627; three-dimensional mats E04C5/0636}; bases for plaster E04F13/04)
- E21D 11/107: {Reinforcing elements therefor; Holders for the reinforcing elements}
- E04C 5/0636: {Three-dimensional reinforcing mats composed of reinforcing elements laying in two or more parallel planes and connected by separate reinforcing parts (E04C5/0645 takes precedence)}
- E04C: STRUCTURAL ELEMENTS; BUILDING MATERIALS (for bridges E01D; specially designed for insulation or other protection E04B; elements used as building aids E04G; for mining E21; for tunnels E21D; structural elements with broader range of application than for building engineering F16, particularly F16S)
- E21D: SHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS (soil-conditioning or soil-stabilising materials C09K17/00; drilling or cutting machines for mining or quarrying E21C; safety devices, transport, rescue, ventilation or drainage E21F)

## Abstract

A reinforcement system for concrete structures, comprising a first set of reinforcement elements configured to be connected to and co-functioning with a second set of reinforcement elements, each of said first and second set of reinforcement elements comprises each a number of more or less uniformly shaped units, intended to be tied together' the first and/or second set of reinforcement elements being made of basalt or carbon fibers, embedded in a suitable matrix. At least the units forming said first set of reinforcement elements are delivered to the construction site in a flat packed, compact state, each unit of said first reinforcement elements being configured to be stretched out into longer lengths when placed in situ and preferably being interconnected to at least several of the other units of said first reinforcement elements by means of at least one flexible or foldable, more or less continuous band.

## Claims

### Claim 1

Reinforcement system for concrete structures, comprising:
a first set of reinforcement elements comprising several looped, winded or coiled units; and
a second set of reinforcement elements, the first set of reinforcement elements configured to be connected to and co-functioning with the second set of reinforcement elements,
each of said first and second set of reinforcement elements comprises a number of uniformly shaped units, configured to be tied together, the first and/or second set of reinforcement elements being made of basalt or carbon fibers, embedded in a matrix,
wherein at least the units forming said first set of reinforcement elements are arranged in a flat packed, compact state, configured to be delivered to a construction site, each unit of said first reinforcement elements being configured to be stretched out into longer lengths when placed in situ and being interconnected to at least several of the other units of said first reinforcement elements by means of being fixed to at least one flexible or foldable continuous hand,
where the first set of reinforcement elements comprises a set of reinforcement elements of straight bars in a threaded position in a central opening formed by a series of adjacently positioned loops of the first set of reinforcement elements, said set of reinforcement elements being placed and fixed on inner sides of the opening of the loops, windings or coils of the first set of reinforcement elements.

### Claim 2 (depends on 1)

Reinforcement system for concrete structures according to claim 1, where the units of said second set of reinforcement elements also are arranged in a flat packed state and have a uniform shape, and are configured to be delivered to the construction site, each unit of said second set of reinforcement elements being interconnected to at least several of the other units of said second set of reinforcement elements by means of at least one flexible or foldable, continuous band.

### Claim 3 (depends on 1)

Reinforcement system according to claim 1, where mats are placed on top of and below a series of adjacently placed loops, the bars of the mats being fixed to said loops.

### Claim 4 (depends on 1)

Reinforcement system according to claim 1, where the bars threaded through the loops between two parallel rows of loops are given a larger diameter than the diameter of the bars of the set of reinforcement elements, thus providing a reinforced beam structure in a joint.

### Claim 5

Method for reinforcing an elongate concrete structure, where the reinforcement comprises at least a first and second set of reinforcement elements, each set comprising a number of uniformly shaped units, configured to be assembled and tied together prior to concreting, to form reinforcement, inside and around which concrete is poured, comprising:
providing at least the first set of reinforcement elements, comprising several looped, winded or coiled units, interconnected by means of being fixed to at least one interconnecting flexible band, arranged in a reduced volume, flat packed condition and configured to be delivered to a construction site;
stretching out the first set of reinforcement elements to its full length in formwork in situ;
placing the second set of the reinforcement elements as reinforcement bars in position with respect to said first set of stretched out reinforcement elements; and
then tying the first and second sets of reinforcement elements together,
where at least a second row of said first set of reinforcement elements, comprising several looped, winded or coiled units, is arranged adjacent a first row in an overlapping configuration, thereby providing a row of closed loop like opening, into which a number of straight reinforcing bars, with larger diameters than the reinforcement bars incorporated in the second set of reinforcement elements, are threaded and tied to the contacting points, thereby providing a reinforcement for an incorporated integrated girder.

### Claim 6 (depends on 5)

Method according to claim 5, where said second set of reinforcement elements, which comprises a number of juxtaposed straight bars, interconnected by at least one band forming a carpet, are arranged in a reduced volume, flat packed condition, and further comprising:
stretching out the second set of reinforcement elements on top of and tying the second set of reinforcement elements to said first set of reinforcement elements and/or placing the second set of reinforcement elements below the first set of reinforcement elements prior to the placing of said first set of reinforcement elements.
