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US 8,741,987 B2Granted
Polymer silica-reinforced masterbatch with nanomaterial
AssigneeLion Copolymer Holdings, LLC
InventorsLawrence Douglas Harris, Mark Arigo, Subir Debnath, Jorge Soto
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Abstract
A polymer masterbatch in latex form having nanomaterials and a compatibilized silica for incorporation into natural and synthetic polymers in latex form using precipitated or fumed silica with at least two organosilicon coupling compounds attached to the silica in an aqueous suspension.
Claims11
A polymer silica masterbatch comprising:
- a. a latex of a natural or a synthetic polymer;
- b. 0.1 weight percent to 10 weight percent of a nanomaterial comprising a nanotube, a nanorod, a nanoribbon and mixtures thereof to form a density from 0.3 grams per cubic centimeter to 1.4 grams per cubic centimeter of a final material;
- and
- c. 5 weight percent to 80 weight percent of a compatibilized silica with 0.1 weight percent to 25 weight percent of a plurality of silane coupling agents chemically bound to its surface wherein the silanes are present as an average tetrameric structure having a T.sup.3/T.sup.2 ratio of 0.75 or greater as measured by NMR and wherein the plurality of silane coupling agents comprises:
- (i) a first silane comprising an organosilicon having a structure:
- Z1Z2Z3Si(CH2)yX(CH2)ySiZ1Z2Z3, wherein X is a polysulfide, wherein y is an integer equal to or greater than 1;
- and wherein Z1, Z2, and Z3 are each independently selected from the group consisting of hydrogen, alkoxy, halogen, and hydroxyl;
- and
- (ii) a second silane comprising an organosilicon having a structure
- wherein:
- 1. X is a functional group selected from the group consisting of:
- hydrogen, an amino group, a polyamino alkyl group, a mercapto group, a thiocyanato group, an epoxy group, a vinyl group, a halogen, an acryloxy group and a methacryloxy group;
- 2. Y is an integer equal to or greater than 0;
- and
- 3. Z1, Z2, and Z3 are each independently selected from the group consisting of:
- hydrogen, alkoxy, halogen, and hydroxyl.
13 more elements
Dependencies are inferred from the claim text.