Stacked thin-film superlattice thermoelectric devices
OwnerDirk N. Weiss, Thomas D. Radcliff +1inventors
InventorsDirk N. Weiss, Thomas D. Radcliff, Rhonda R. Willigan
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OwnerDirk N. Weiss, Thomas D. Radcliff +1inventors
InventorsDirk N. Weiss, Thomas D. Radcliff, Rhonda R. Willigan
Estimating the term…
A thermoelectric device (31) includes a plurality of alternating p-type and n-type semiconductor thermoelectric elements (32, 34, 36; 33, 35 37) the elements (32-37) being separated by electrically and thermally conductive interconnects (40-45), alternating interconnects (40-44) extending in an opposite direction from interconnects (41-45) interspersed therewith. Each thin-film element comprises several hundred thermoelectric alloy A superlattice thin-films interspersed with several hundred thermoelectric alloy B superlattice thin-films, the thin-film elements being between 5 and 25 microns thick and preferably over 10 microns thick. The thin-film elements may be interspersed with opposite type thin-film elements or with opposite type bulk elements (33a, 34a). The interconnects are preferably joined to the elements by diffusion bonding.
A device (31, 31a, 31b) characterized by a plurality of thermoelectric alloy elements of the p-type (32, 34, 36) and of the n-type (33, 35, 37) arranged serially, the n-type being interspersed with the p-type, each n-type element being separated from an adjacent p-type element by a thermally and electrically conductive interconnect (40-45) which electrically and thermally connect each element with any adjacent element to form a couple (46), further characterized in that each interconnect is joined to corresponding elements (32-37, 33a, 34a) by diffusion bonding, each interconnect occupying the entire space between adjacent elements, each n-type element being contiguous with a first surface of a related interconnect, and each p-type element being contiguous with a second surface of the related interconnect which is opposite to the first surface, alternating interconnects extending away from said elements in opposite directions, such that the odd numbered interconnects (41, 43, 45) extend in one direction and the even numbered interconnects (40, 42, 44) extend in a second direction opposite said one direction, either (a) only said n-type elements or only said p-type elements or (b) both said n-type elements and said p-type are thin-film super lattice elements comprising many hundreds of thin-film layers (A, B) in which there are layers of first thermoelectric alloys interspersed with layers of second thermoelectric alloys, the thermoelectric alloys forming the layers in p-type elements being different from the thermoelectric alloys forming layers in n-type elements.
Dependencies are inferred from the claim text.