High purity diphenyl sulfone, preparation and use thereof for the preparation of a poly(aryletherketone)
AssigneeSolvay Advanced Polymers, L.L.C.
InventorsChantal Louis, William Gandy, Edward Ryan, Geoffrey Scott Underwood, Kong Yi
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Abstract
The presence of certain impurities in diphenyl sulfone have a deleterious effect on the properties of the poly(aryletherketone)s produced therein, including one or more of color, melt stability, molecular weight, crystallinity, etc. and here identify those impurities and provide processes for the removal of such impurities.
Claims12
A method for the preparation of a poly(aryletherketone) by aromatic nucleophilic substitution in a solvent comprising a diphenyl sulfone, wherein said diphenyl sulfone meets at least all of the following impurity limitations:
- a monomethyldiphenylsulfone content (sum of all isomers) of less than 0.2 area %;
- a monochlorodiphenylsulfone content (sum of all isomers) of less than 0.08 area %;
- a sodium content of less than 55 ppm;
- a potassium content of less than 15 ppm;
- an iron content of less than 5 ppm;
- a residual acidity content of less than 2.0 μeq/g;
- a diphenyl sulfide content of less than 2.0 wt. %;
- an APHA of a 20 wt. % solution in acetone at 25° C. of less than 50;
- and
- a total chlorine content of less than 120 ppm;
- wherein ppm and wt. % are based on the total weight of the diphenyl sulfone and area % represents the ratio of the GC peak area of the impurity of concern over the total area of all GC peaks of the diphenyl sulfone.
Dependencies are inferred from the claim text.