# US 8,678,856 B2 · Safety electrical outlet and switch system

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- Number: US 8,678,856 B2
- Document ID: US8678856B2
- Status: Granted
- Kind: B2
- Application number: 13/782,635
- Filed: 2013-03-01
- Published: 2013-09-19
- Granted: 2014-03-25
- Earliest claimed: 2000-01-05
- Assignees: ProtectConnect
- Applicants: ProtectConnect, Inc.
- Inventors: Michael P. Gorman
- Web page: https://patentgrep.com/patent/US8678856B2

## CPC

- H01R 25/006: {the coupling part being secured to apparatus or structure, e.g. duplex wall receptacle}
- H01R 4/64: Connections between or with conductive parts having primarily a non-electric function, e.g. frame, casing, rail
- H01R 13/652: with earth pin, blade or socket
- H01R 24/78: with additional earth or shield contacts
- H01R 43/00: Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors (of trolley lines B60M1/28)
- H02G 3/126: {with supporting means for mounting on a single wall stud}
- H02G 3/14: Fastening of cover or lid to box
- H01R 13/70: with built-in switch
- H01R 2103/00: Two poles
- Y10T 29/49126: Assembling bases
- Y10T 29/49128: Assembling formed circuit to base
- Y10T 29/49169: Assembling electrical component directly to terminal or elongated conductor
- Y10T 29/49174: Assembling terminal to elongated conductor
- Y10T 29/49194: Assembling elongated conductors, e.g., splicing, etc.
- Y10T 29/49204: Contact or terminal manufacturing
- Y10T 29/49208: by assembling plural parts
- Y10T 29/49222: forming array of contacts or terminals
- H01R: ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H02G: INSTALLATION OF ELECTRIC CABLES OR LINES, OR OF COMBINED OPTICAL AND ELECTRIC CABLES OR LINES
- Y10T: TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION

## Abstract

An electrical box is mounted on a wall stud, and a wiring panel is installed within the electrical box so as to partition the interior of the electrical box into a user inaccessible wiring compartment and a user accessible module compartment. A protective cover is attached to the wiring panel so as to protect the wiring panel during a makeup phase of wall panel installation and painting. After the makeup phase, the protective cover is removed from the wiring panel and a module having a user operable electrical function is mounted to the wiring panel within the user accessible module compartment.

## Claims

### Claim 1

A wiring assembly comprising:
an electrical box comprising nonconductive material that is configured to attach to a construction framing stud;
a wiring panel located within the electrical box, the wiring panel comprising:
a nonconductive housing sized to fit within the electrical box:
at least a hot bus, neutral bus and ground bus therein;
a first side comprising a first nonconductive surface and one or more openings that expose a plurality of electrical panel contacts associated therewith;
a conductive panel key structure associated with one or more of the plurality of electrical contacts;
a nonconductive panel key structure comprising at least a portion of the nonconductive housing, wherein a portion of the nonconductive panel key structure partially shields the one or more electrical panel contacts of the conductive panel key structure from user contact; and
a second side comprising a plurality of power wire connection points that interface the hot bus, neutral bus and ground bus with the power cable; and
a protective cover configured to protect at least a portion of the wiring panel.

### Claim 2 (depends on 1)

The wiring assembly of claim 1, further comprising a removable module having an electrical function.

### Claim 3 (depends on 1)

The wiring assembly of claim 1, wherein the removable module and the wiring panel latch together.

### Claim 4 (depends on 3)

The wiring assembly of claim 3, wherein the nonconductive key structure comprises at least one latch.

### Claim 5 (depends on 1)

The wiring assembly of claim 1, wherein the electrical box comprises at least one of the group consisting of: a single wide configuration, a double wide configuration, a triple wide configuration, and quadruple wide configuration.

### Claim 6 (depends on 1)

The wiring assembly of claim 1, wherein the nonconductive module key structure is configured to engage the nonconductive panel key structure without the use of tools.

### Claim 7 (depends on 1)

The wiring assembly of claim 1, wherein the module electrical contacts are configured to couple with the panel electrical contacts without requiring a user to access exposed portions of wires.

### Claim 8

A method of constructing a wiring assembly comprising:
locating a wiring panel within an electrical box, the electrical box comprising nonconductive material that is configured to attach to a construction framing stud, wherein the wiring panel comprises:
a nonconductive housing sized to fit within the electrical box:
at least a hot bus, neutral bus and ground bus therein;
a first side comprising a first nonconductive surface and one or more openings that expose a plurality of electrical panel contacts associated therewith;
a conductive panel key structure associated with one or more of the plurality of electrical contacts;
a nonconductive panel key structure comprising at least a portion of the nonconductive housing, wherein a portion of the nonconductive panel key structure partially shields the one or more electrical panel contacts of the conductive panel key structure from user contact; and
a second side comprising a plurality of power wire connection points that interface the hot bus, neutral bus and ground bus with the power cable; and
protecting at least a portion of the wiring panel located in the electrical box with a protective cover.

### Claim 9 (depends on 8)

The method assembly of claim 8, further comprising a removable module having an electrical function.

### Claim 10 (depends on 8)

The method of claim 8, wherein the removable module and the wiring panel latch together.

### Claim 11 (depends on 8)

The method of claim 8, wherein the nonconductive key structure comprises at least one latch.

### Claim 12 (depends on 8)

The method of claim 8, wherein the electrical box comprises at least one of the group consisting of: a single wide configuration, a double wide configuration, a triple wide configuration, and quadruple wide configuration.

### Claim 13 (depends on 8)

The method of claim 8, wherein the nonconductive module key structure is configured to engage the nonconductive panel key structure without the use of tools.

### Claim 14 (depends on 8)

The method of claim 8, wherein the module electrical contacts are configured to couple with the panel electrical contacts without requiring a user to access exposed portions of wires.
