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US 8,637,421 B2Granted
Metallocene and a new single site catalyst component
AssigneeTotal Petrochemicals Research Feluy
InventorAbbas Razavi
Life of this patent
Estimating the term…
Abstract
The present invention discloses a catalyst system based on a metallocene catalyst component and a new single site catalyst component for the production in a single reactor of improved polyolefins having a bimodal molecular weight distribution.
Claims9
A method for preparing an active catalyst system comprising:
- providing a metallocene catalyst component of:
- formula (I):
- R″(CpRm)(C′pR′n)MQ2 (I)
- wherein Cp is a cyclopentadienyl ring;
- C′p is a fluorenyl ring;
- R″ is a structural bridge between Cp and C′p;
- each R or R′ is the same or different and is selected from a hydrocarbyl group having from 1-20 carbon atoms, a halogen, an alkoxy group, an alkoxyalkyl group, an alkylamino group or an alkylsilyl group or two neighbouring substituents can be linked to form a cycle;
- M is a metal atom from group 4 of the Periodic Table;
- and each Q is a hydrocarbon having from 1-20 carbon atoms or is a halogen;
- m is an integer from 1 to 4 and n is an integer from 1 to 8;
- or of formula (I′)
- R″(IndRq)2MQ2 (I′)
- wherein R″, M, Q and R are as described above, Ind is an indenyl group and q is an integer from 1 to 6;
- or of formula (I″)
- R″(CpRm)XMQ2 (I″)
- wherein R″, Cp, M, Q, R and m are as defined previously and X is a heteroatom, substituted or unsubstituted selected from P or O;
- wherein the metal is hafnium in the metallocene catalyst components of formula I or I′;
- and
- providing a single site polymerisation catalyst component of formula (II):
- (L)nMe(Q′)p (II)
- wherein L is a heteroatom-containing ligand;
- n is an integer of 1, 2, or 3;
- Me is Fe;
- each Q′ is independently a hydrocarbon having 1-20 carbon atoms or a halogen;
- and p is the valence of Fe minus the sum of the coordination numbers of all L;
- providing at least one inorganic support;
- impregnating the inorganic support(s) with an activating agent comprising methylaluminoxane combined with a sterically hindered Lewis base, wherein for formulas (I) and (I′), the methylaluminoxane is MMAO;
- adding a solution of the metallocene catalyst component to the impregnated inorganic support(s);
- adding a solution of the single site polymerisation catalyst component of formula (II) to the impregnated inorganic support(s) or to another impregnated inorganic support;
- and
- retrieving the active catalyst system.
28 more elements
Dependencies are inferred from the claim text.