Apparatus and method of forming high crystalline quality layer
AssigneePartial Assignment to University of Central Florida
InventorsNathaniel R. Quick, Aravinda Kar
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Abstract
A method is disclosed for making a high crystalline quality layer in a surface region of a wide bandgap material substrate. The high crystalline quality layer is formed by directing a thermal energy beam onto the wide bandgap material in the presence of a doping gas for converting a layer of the wide bandgap material into the high crystalline quality layer. Various electrical, optical and electro-optical components may be formed within the high crystalline quality layer through a further conversion process. In an alternative embodiment, the high crystalline quality layer may be embedded within the wide bandgap material.
Claims8
A method of reducing crystalline defects within an internal region of a silicon carbide wide bandgap semiconductor to form a high crystalline quality internal region comprising:
- providing a silicon carbide material having crystalline vacancies containing nitrogen impurity defined between a first outer surface and a second inner substrate surface;
- irradiating the first outer surface of the silicon carbide wide bandgap semiconductor with an ultraviolet laser to effuse nitrogen from vacancies in the silicon carbide wide bandgap semiconductor;
- applying a doping gas having a carbon-hydrogen (C—H) bond;
- and
- continuing irradiation by the ultraviolet laser for photolytically decomposing carbon-hydrogen (C—H) bond to produce free carbon atoms from the doping gas to diffuse the carbon atoms into the vacancies in the silicon carbide wide bandgap semiconductor;
- further irradiating the silicon carbide wide bandgap semiconductor to anneal the silicon carbide wide bandgap semiconductor to remove dislocations, stacking faults and micropipes;
- and
- continuing irradiating the silicon carbide wide bandgap semiconductor to create a continuous or diffuse boundary to prevent the re-introduction of mobile defects.
Dependencies are inferred from the claim text.