System and method for making low volatile carboneaceous matter with supercritical CO2
AssigneeCarbonxt Group Limited
InventorsRandall J. Harris, Damian Wales
Life of this patent
Estimating the term…
Abstract
A system for making low volatile carbonaceous material including a digestion vessel in communication with a carbonaceous material feedstock unit for producing a digested carbonaceous material; an extraction vessel in communication with the digestion vessel, the extraction vessel containing supercritical carbon dioxide fluid for extracting hydrocarbons from the digested carbonaceous material to produce an extract solvent and the low volatile carbonaceous material; and at least one separation vessel in communication with the extraction vessel for separating the extract solvent to a carbon dioxide gas and a stream of extracted hydrocarbons.
Claims18
A system for making low volatile carbonaceous material comprising:
- a digestion vessel in communication with a carbonaceous material feedstock unit for producing a digested carbonaceous material, wherein the digestion vessel comprises a first vibratory screen unit, a density differential separation apparatus in communication with said first vibratory screen unit, an input for a carbonaceous material feedstock, an input for an acid mixture solution, the acid mixture solution including HF and H2SiF6, the acid mixture solution in the digestion vessel, and an output for the digested carbonaceous material, and wherein during operation the digestion vessel contains an acid mixture solution from an acid vessel and carbonaceous material feedstock for digesting the carbonaceous material feedstock;
- an extraction vessel in communication with said digestion vessel, said extraction vessel containing supercritical carbon dioxide fluid for extracting hydrocarbons from said digested carbonaceous material to produce an extract solvent and said low volatile carbonaceous material, wherein the extraction vessel comprises an input for the digested carbonaceous material, an input for supercritical carbon dioxide fluid, an output for the extract solvent, and an output for the low volatile carbonaceous material, and wherein during operation the extraction vessel contains the digested carbonaceous material from the digestion vessel and the supercritical carbon dioxide from a supercritical carbon dioxide vessel for contacting the digested carbonaceous material and the supercritical carbon dioxide;
- at least one separation vessel in communication with said extraction vessel for separating said extract solvent to a carbon dioxide gas and a stream of extracted hydrocarbons, wherein the at least one separation vessel comprises an input for the extract solvent, an output for carbon dioxide gas, and an output for the stream of extracted hydrocarbons, and wherein during operation the at least one separation vessel contains the extract solvent for converting the extract solvent into carbon dioxide gas and the stream of extracted hydrocarbons;
- and
- a moisture balancing unit including a source of water and steam that increases the moisture content of the carbonaceous material feedstock.
A system for making activated carbon from a devolatilized carbonaceous material comprising:
- a digestion vessel in communication with a carbonaceous material feedstock unit for producing a digested carbonaceous material, wherein the digestion vessel comprises a first vibratory screen unit, a density differential separation apparatus in communication with said first vibratory screen unit, an input for a carbonaceous material feedstock, an input for an acid mixture solution and an output for the digested carbonaceous material, and wherein during operation the digestion vessel contains an acid mixture solution from an acid vessel and carbonaceous material feedstock for digesting the carbonaceous material feedstock;
- an extraction vessel in communication with said digestion vessel, said extraction vessel containing a solvent for extracting hydrocarbons from said digested carbonaceous material to produce an extract solvent and said activated carbon, wherein the extraction vessel comprises an input for the digested carbonaceous material, an input for supercritical carbon dioxide fluid, an output for the extract solvent, and an output for the low volatile carbonaceous material, and wherein during operation the extraction vessel contains the digested carbonaceous material from the digestion vessel and the supercritical carbon dioxide from a supercritical carbon dioxide vessel for contacting the digested carbonaceous material and the supercritical carbon dioxide;
- at least one separation vessel in communication with said extraction vessel for separating said extract solvent into a stream of activated carbon and a stream of extract mixture, wherein the at least one separation vessel comprises an input for the extract solvent, an output for carbon dioxide gas, and an output for the stream of extracted hydrocarbons, and wherein during operation the at least one separation vessel contains the extract solvent for converting the extract solvent into carbon dioxide gas and the stream of extracted hydrocarbons;
- and
- a moisture balancing unit including a source of water and steam that increases the moisture content of the carbonaceous material feedstock.
A system for making low volatile carbonaceous material comprising:
- means for digesting contaminants in a carbonaceous material with an acid mixture solution, the acid mixture solution including HF and H2SiF6, to produce a digested carbonaceous material/acid mixture solution, wherein the means for digesting contaminants further comprises means for sizing said carbonaceous material, means for inputting a carbonaceous material feedstock, means for inputting an acid mixture solution, means for separating the carbonaceous material/acid mixture solution in communication with said means for sizing, and means for outputting the digested carbonaceous material, and wherein during operation the means for digesting contaminants contains an acid mixture solution from a means for storing acid and carbonaceous material feedstock for digesting the carbonaceous material feedstock;
- first means for separating said digested carbonaceous material from said digested carbonaceous material/acid mixture solution;
- means for contacting said digested carbonaceous material with a supercritical carbon dioxide fluid for extracting hydrocarbons from said digested carbonaceous material to produce an extract solvent and a low volatile carbonaceous material, wherein the means for contacting further comprises means for inputting the digested carbonaceous material, means for inputting supercritical carbon dioxide fluid, means for outputting the extract solvent, and an output for the low volatile carbonaceous material, and wherein during operation the means for contacting contains the digested carbonaceous material from the means for digesting and the supercritical carbon dioxide from a means for storing supercritical carbon dioxide for contacting the digested carbonaceous material and the supercritical carbon dioxide;
- second means for separating said low volatile carbonaceous material from said extract solvent, wherein the second means for separating said low volatile carbonaceous material from said extract solvent further comprises means for inputting the extract solvent, means for outputting carbon dioxide gas, and second means for outputting the stream of extracted hydrocarbons, and wherein during operation the means for separating contains the extract solvent for converting the extract solvent into carbon dioxide gas and the stream of extracted hydrocarbons;
- and
- a moisture balancing unit including a source of water and steam that increases the moisture content of the carbonaceous material feedstock.
Dependencies are inferred from the claim text.