Full wall height concrete form strapping and interconnect system
AssigneeGreen Built Manufacturing Inc.
InventorBenjamin G. Baader
Life of this patent
Estimating the term…
Abstract
A building element includes a first and second panel each having an outer surface and an inner surface. There is more than one spacer positioned adjacent to the inner surface of the first panel and the inner surface of the second panel to form a cavity for receiving a structural component. Each end of each spacer has a first part of a two-part connector. A connector strap extends longitudinally along each of the outer surfaces of the first and second panels. The connector straps carry more than one second part of the two-part connectors that connects to the first part of the two part connector such that the connector strap attaches to the spacer.
Claims23
A full wall height concrete form strapping and interconnect system, comprising:
- a first panel having an outer surface and an inner surface;
- a second panel having an outer surface and an inner surface;
- more than one spacer having a first end and a second end, the first end of each spacer being positioned adjacent to the inner surface of the first panel and the second end of each spacer being positioned adjacent to the inner surface of the second panel such that the inner surface of the first panel and the inner surface of the second panel form a cavity for receiving a structural component, the second end of each spacer being connected to the second panel, the first end and the second end of each spacer having a first part of a two-part connector;
- at least one connector strap extending longitudinally along each of the outer surfaces of the first panel and the second panel, each connector strap carrying more than one second part of the two-part connector, each second part of the two-part connector connecting to one of the first parts of the two-part connector such that each connector strap attaches to respective ones of the spacers;
- and
- wherein the second part of the two-part connector comprises a male connector having opposing legs, the opposing legs comprising an outer engagement profile and the first part of the of the two-part connector comprises a female connector, the female connector configured for receiving the male connector, the female connector further comprising a retainer configured to insert between the opposing legs and urge the opposing legs away from each other such that the outer engagement profile is forced outward into engagement with an opening disposed through the female connector when the male connector is inserted into the female connector to prevent the removal of the male connector from the female connector.
A structure comprising:
- more than one building element, each building element comprising:
- a first panel having an outer surface and an inner surface;
- a second panel having an outer surface and an inner surface;
- more than one spacer having a first end and a second end, the first end of each spacer being positioned adjacent to the inner surface of the first panel and the second end of each spacer being positioned adjacent to the inner surface of the second panel such that the inner surface of the first panel and the inner surface of the second panel form a cavity for receiving a structural component, the second end of each spacer being connected to the second panel, the first end and the second end of each spacer having a first part of a first two-part connector;
- and
- at least one connector strap extending longitudinally along each of the outer surfaces of the first panel and the second panel, each connector strap carrying more than one second part of the first two-part connector, each second part of the first two-part connector connecting to one of the first parts of the first two-part connector such that each connector strap attaches to respective ones of the spacers;
- the building elements being positioned to form an enclosure with each second panel positioned within the enclosure;
- and
- wherein the second part of the first two-part connector comprises a male connector having opposing legs, the opposing legs comprising an outer engagement profile and the first part of the of the first two-part connector comprises a female connector, the female connector configured for receiving the male connector, the female connector further comprising a retainer configured to insert between the opposing legs and urge the opposing legs away from each other such that the outer engagement profile is forced outward into engagement with an opening disposed through the female connector when the male connector is inserted into the female connector to prevent the removal of the male connector from the female connector.
A structure comprising:
- more than one planar building element, each planar building element comprising:
- a first panel having an outer surface and an inner surface;
- a second panel having an outer surface and an inner surface;
- a plurality of first spacers, each first spacer having a first end and a second end, the first end of each first spacer being positioned adjacent to the inner surface of the first panel and the second end of each first spacer being positioned adjacent to the inner surface of the second panel such that the inner surface of the first panel and the inner surface of the second panel form a cavity for receiving a structural component, the second end of each first spacer being connected to the second panel, the first end and the second end of each first spacer having a first part of a two-part connector;
- at least one connector strap extending longitudinally along each of the outer surfaces of the first panel and the second panel, the outer surface of the first panel and the outer surface of the second panel comprising connector grooves for receiving the connector straps such that the connector straps are inset from or flush with the outer surfaces of the first and second panels, the connector straps carrying more than one second part of the two-part connectors, each second part of the two-part connector connects to one of the first parts of the two-part connector such that each connector strap attaches to respective ones of the spacer;
- more than one angled building element, each angled building element comprising:
- a first angled panel having an outer surface and an inner surface;
- and
- a second angled panel having an outer surface and an inner surface;
- a second plurality of second spacers, each second spacer having a first end and a second end, the first end of each second spacer being positioned adjacent to the inner surface of the first angled panel and the second end of each second spacer being positioned adjacent to the inner surface of the second angled panel such that the inner surface of the first angled panel and the inner surface of the second angled panel form a cavity for receiving a structural component, the first end and the second end of each second spacer having the first part of the two-part connector;
- at least one additional connector strap extending longitudinally along each of the outer surfaces of the first angled panel and the second angled panel, the outer surface of the first angled panel and the outer surface of the second angled panel comprising connector grooves for receiving the at least one additional connector strap such that the at least one additional connector strap is inset from or flush with the outer surfaces of the first and second panels, each at least one additional connector strap carrying more than one second part of the two-part connector, each second part of the two-part connector connecting to one of the first parts of the two-part connector such that each at least one additional connector strap attaches to respective ones of the spacers;
- the planar building elements and the angled building elements being positioned to form an enclosure with each second panel and each second angled panel positioned within the enclosure;
- and
- at least one support strap encircling the planar and angled building elements to maintain the enclosure, the outer surface of the first panel and the outer surface of the first angled panel comprising at least one support groove substantially perpendicular to the connector grooves for receiving the support straps, such that the support straps are inset from or flush with the outer surface of the first panel and the outer surface of the first angled panel.
Dependencies are inferred from the claim text.