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US 8,591,677 B2Granted
Utility materials incorporating a microparticle matrix formed with a setting agent
AssigneeAshtech Industries, LLC
InventorsMichael D. Kipp, Dilworth L. Pugh, Michael D. Ridges, William T. McCarvill
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Abstract
A composition, utility material, and method of making a utility material is disclosed. A composition having an improved setting time may include a plurality of microparticles mixed with a sodium silicate binder and an isocyanate setting agent, where the microparticle composition has a setting time of less than or equal to one hour. A utility material may be a wallboard that includes the composition.
Claims12
A method of making a utility material comprising:
- providing a wallboard having a first facing membrane and a second facing membrane;
- forming a core matrix including a mixture of:
- a plurality of microparticles,
- wherein the microparticles are cenospheres having an outer shell and a hollow interior filled with a gas, and
- wherein the microparticles have a crush strength between 3000 psi and 5000 psi,
- a sodium silicate binder, and
- an isocyanate setting agent;
- disposing the core matrix between the first facing membrane and the second facing membrane of the wallboard,
- wherein the outer shell of the microparticles excludes the sodium silicate binder and the isocyanate setting agent from the hollow interior of the plurality of microparticles;
- setting the core matrix to form a set core matrix;
- and
- making the utility material.
9 more elements
Dependencies are inferred from the claim text.