Synchronized gear shift system

A power transmitting device comprising:

• a first power transmitting member having a first bore;
• a second power transmitting member having a second bore;
• a shaft received in the first and second bores;
• a first bearing set disposed between the first power transmitting member and the shaft;
• a second bearing set disposed between the second power transmitting member and the shaft;
• a hub fixed for rotation with the shaft, the hub having first and second annular cavities and an actuator slot extending between the first and second annular cavities;
• a detent hub disposed between the first and second power transmitting members and mounted for sliding movement on the hub;
• and
• an actuator member coupled to the detent hub and disposed for sliding movement within the first and second annular cavities and the actuator slot of the hub in response to movement of the detent hub on the hub;
• wherein a portion of the first bearing set is disposed in the first annular cavity and a portion of the second bearing set is disposed in the second annular cavity, wherein each of the first and second bearing sets includes an inner race, an outer ace and a set of wedging elements, each inner race being coupled for rotation with the shaft and having a plurality of cam surfaces, each outer ace being configured as a split ring and disposed about an associated one of the inner races and received in an associated one of the first and second bores, each of the sets of wedging elements being received between a respective set of the inner and outer races, wherein the actuator member is axially positionable relative to the hub in a first position and a second position, wherein positioning of the actuator member in the first position permits relative rotation between the inner race and the outer race of the first bearing set and inhibits relative rotation between the inner race and the outer race of the second bearing set to thereby rotatably couple the shaft to the first power transmitting member and rotatably decouple the shaft and the second power transmitting member, and wherein positioning of the actuator member in a second position inhibits relative rotation between the inner race and the outer race of the first bearing set and permits relative rotation between the inner race and the outer race of the second bearing set to thereby rotatably decouple the shaft and the first power transmitting member and rotatably couple the shaft and the second power transmitting member.

A power transmitting device comprising:

• a shaft;
• a power transmitting member having a bore, the bore having a bore surface that is disposed about the shaft;
• an inner race coupled for rotation with the shaft, the inner race having a plurality of cam surfaces, the inner race defining a first actuator notch formed through a first lip member;
• an outer race disposed about the inner race and received in the bore, the outer race being a circumferentially extending band having a pair of end segments that are spaced apart from one another to define a slit therebetween, the outer race having a race surface and defining a second actuator notch that is formed through a second lip member, the second actuator notch aligned with the first actuator notch and including a first portion, a transition portion and a second portion, the first portion being defined by a first width, the second portion being defined by a second width that is smaller than the first width, the transition portion coupling the first and second portions and tapering between the first portion and the second portion;
• a plurality of wedging elements between the inner race and the outer race, each wedging element being disposed between an associated one of the cam surfaces and the race surface;
• and
• an actuator having a hub and an actuator member, the hub being fixedly mounted on the shaft adjacent to the power transmitting member and defining an annular cavity and an actuator slot, the first and second lip members being disposed within the annular cavity and the actuator member being disposed within the actuator slot for aligning the actuator member for movement relative to the first and second actuator notches, the actuator member being selectively positionable in a first position and a second position, wherein positioning of the actuator member in the first position places the actuator member in the first actuator notch and the second portion of the second actuator notch to permit the wedging elements to be maintained in a radially inward position that disengages the outer race from the bore surface of the power transmitting member to thereby rotationally disengage the power transmitting member from the shaft, and wherein positioning of the actuator ember in the second position places the actuator member in the first actuator notch and the first portion of the second actuator notch to permit the wedging elements to be maintained in a radially outward position that engages the outer race to the bore surface of the power transmitting member to thereby rotationally engage the power transmitting member with the shaft;
• wherein the hub includes an inner sleeve portion, an outer sleeve portion and a web member that interconnects the inner and outer sleeve portions and delineates the annular cavity, wherein a plurality of lubrication apertures are formed through the inner and outer sleeve portions, wherein the actuator slot extends through the outer sleeve portion and the web member of the hub, and wherein the actuator member is received in the actuator slot;
• wherein the inner race includes a channel and a pair of channel walls, the wedging elements being received in the channel between the channel walls, the plurality of cam surfaces being formed on a radially outer surface of the channel, wherein the inner ace further includes the first circumferentially extending lip member that is coupled to one of the channel walls and extends outwardly therefrom in a direction opposite the channel into the annular cavity, wherein the first actuator notch is formed in the first circumferentially extending lip member, and wherein the first circumferentially extending lip member is radially offset from the channel;
• wherein the second circumferentially extending lip member extends outwardly from the outer race into the annular cavity of the hub;
• wherein the wedging elements are cylindrically shaped rollers;
• and
• wherein the actuator member is integrally formed on a detent hub, the detent hub being axially movably mounted on the outer sleeve portion of the hub.