# US 8,570,763 B2 · Method of forming hole for interlayer connection conductor, method of producing resin substrate and component-incorporated substrate, and resin substrate and component-incorporated substrate

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- Number: US 8,570,763 B2
- Document ID: US8570763B2
- Status: Granted
- Kind: B2
- Application number: 12/647,566
- Filed: 2009-12-28
- Published: 2010-04-29
- Granted: 2013-10-29
- Earliest claimed: 2007-07-06
- Assignees: Murata Manufacturing Co., Ltd.
- Applicants: Yasuyuki Sekimoto
- Inventors: Yasuyuki Sekimoto
- Web page: https://patentgrep.com/patent/US8570763B2

## CPC

- H05K 3/0035: {of blind holes, i.e. having a metal layer at the bottom}
- H05K 1/187: {the patterned circuits being prefabricated circuits, which are not yet attached to a permanent insulating substrate, e.g. on a temporary carrier}
- H05K 3/20: by affixing prefabricated conductor pattern {(H05K1/187, H05K3/046, H05K3/4658, H05K3/4682 takes precedence)}
- H05K 3/244: {Finish plating of conductors, especially of copper conductors, e.g. for pads or lands (selective plating methods H05K3/243; finish plating of conductors made by printing techniques H05K3/246; solder as finish H05K3/3465)}
- H05K 3/3442: {having edge contacts, e.g. leadless chip capacitors, chip carriers}
- H05K 3/3485: Application of solder paste, slurry or powder (using printing techniques to form the desired conductive pattern of the printed circuit by applying conductive material H05K3/12)
- H05K 3/4602: {characterized by a special circuit board as base or central core whereon additional circuit layers are built or additional circuit boards are laminated}
- H05K 2201/10636: Leadless chip, e.g. chip capacitor or resistor
- H05K 2201/2054: Light-reflecting surface, e.g. conductors, substrates, coatings, dielectrics
- H05K 2203/043: Reflowing of solder coated conductors, not during connection of components, e.g. reflowing solder paste
- H10W 70/099: {Connecting interconnections to insulating or insulated package substrates, interposers or redistribution layers}
- Y02P 70/50: Manufacturing or production processes characterised by the final manufactured product
- H05K: PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H10W: GENERIC PACKAGES, INTERCONNECTIONS, CONNECTORS OR OTHER CONSTRUCTIONAL DETAILS OF DEVICES COVERED BY CLASS H10
- Y02P: CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS

## Abstract

A high quality component-incorporated substrate achieves a sufficient connection between an in-plane electrode and an interlayer connection conductor at low cost. A method of forming a hole for an interlayer connection conductor of a resin substrate includes a step of forming an in-plane electrode in a core substrate, a step of forming a light reflective conductor for reflecting a laser beam applied on the in-plane electrode in a later step, a step of forming a resin layer so as to cover the core substrate, the in-plane electrode and the light reflective conductor, and a step of forming a hole for the interlayer connection conductor by removing the resin layer on the light reflective conductor through the use of a laser beam.

## Claims

### Claim 1

A resin substrate comprising:
a core substrate including an in-plane electrode in a top surface thereof;
a light reflective conductor having a smooth surface provided on the in-plane electrode, the smooth surface of the light reflective conductor having a curved convex shape;
a resin layer arranged on the core substrate so as to cover the in-plane electrode and the light reflective conductor; and
an interlayer connection conductor defined by a hole for an interlayer connection conductor that extends from a top surface of the resin layer to the light reflective conductor and that is covered or filled with a conductive material; wherein
the light reflective conductor is made of a cream solder that has been applied on the in-plane electrode, melted, and hardened; and
the light reflective conductor is provided on a portion of the in-plane electrode adjacent to or aligned with the hole in the resin layer but not on other portions of the in-plane electrode.

### Claim 2

A resin substrate comprising:
a resin layer including an in-plane electrode in a bottom surface thereof;
a light reflective conductor provided on the in-plane electrode and having a smooth surface defined by a top surface covered with the resin layer, the smooth surface of the light reflective conductor having a curved convex shape; and
an interlayer connection conductor defined by a hole for an interlayer connection conductor that extends from a top surface of the resin layer to the light reflective conductor and that is covered or filled with a conductive material; wherein
the light reflective conductor is made of a cream solder that has been applied on the in-plane electrode, melted, and hardened; and
the light reflective conductor is provided on a portion of the in-plane electrode adjacent to or aligned with the hole in the resin layer but not on other portions of the in-plane electrode.

### Claim 3

A component-incorporated substrate comprising:
a core substrate including an in-plane electrode in a top surface thereof;
a mount component mounted on the in-plane electrode via a mounting conductor;
a light reflective conductor provided in a region different from a mounting region of the mount component on the in-plane electrode, and having a smooth surface defined by a top surface, the smooth surface of the light reflective conductor having a curved convex shape;
a resin layer arranged on the core substrate so as to cover the mounting conductor, the mount component and the light reflective conductor; and
an interlayer connection conductor defined by a hole for an interlayer connection conductor that extends from a top surface of the resin layer to the light reflective conductor and that is covered or filled with a conductive material; wherein
the light reflective conductor is made of a cream solder that has been applied on the in-plane electrode, melted, and hardened; and
the light reflective conductor is provided on a portion of the in-plane electrode adjacent to or aligned with the hole in the resin layer but not on other portions of the in-plane electrode.

### Claim 4

A component-incorporated substrate comprising:
a resin layer including an in-plane electrode in a bottom surface thereof;
a mount component mounted on the in-plane electrode via a mounting conductor, and including a periphery covered with the resin layer;
a light reflective conductor provided in a region different from a mounting region of the mount component on the in-plane electrode, and including a smooth surface defined by a top surface covered with the resin layer, the smooth surface of the light reflective conductor having a curved convex shape; and
an interlayer connection conductor extending from a top surface of the resin layer to the light reflective conductor; wherein
the light reflective conductor is made of a cream solder that has been applied on the in-plane electrode, melted, and hardened; and
the light reflective conductor is provided on a portion of the in-plane electrode adjacent to or aligned with the hole in the resin layer but not on other portions of the in-plane electrode.

### Claim 5 (depends on 3)

The component-incorporated substrate according to claim 3, wherein the mounting conductor is also made of the cream solder that has been melted and hardened.

### Claim 6 (depends on 4)

The component-incorporated substrate according to claim 4, wherein the mounting conductor is also made of the cream solder that has been melted and hardened.
