# US 8,569,562 B2 · Purification of isoprene from renewable resources

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- Number: US 8,569,562 B2
- Document ID: US8569562B2
- Status: Granted
- Kind: B2
- Application number: 12/969,440
- Filed: 2010-12-15
- Published: 2011-07-21
- Granted: 2013-10-29
- Earliest claimed: 2009-12-18
- Assignees: Danisco US Inc.; The Goodyear Tire & Rubber Company
- Applicants: Frank J. Feher; John Kaluen Kan; Joseph C. McAuliffe; Thomas F. McCall; Stephan Rodewald; Timothy Alan Sabo; Tang Hong Wong; Christopher D. Ploetz; Lawrence J. Pickert
- Inventors: Frank J. Feher; John Kaluen Kan; Joseph C. McAuliffe; Thomas F. McCall; Stephan Rodewald; Timothy Alan Sabo; Tang Hong Wong; Christopher D. Ploetz; Lawrence J. Pickert
- Web page: https://patentgrep.com/patent/US8569562B2

## CPC

- C07C 11/18: Isoprene
- B01D 11/0426: {Counter-current multistage extraction towers in a vertical or sloping position}
- B01D 11/0492: {Applications, solvents used}
- C07C 7/04: by distillation
- C07C 7/10: by extraction, i.e. purification or separation of liquid hydrocarbons with the aid of liquids
- C07C: ACYCLIC OR CARBOCYCLIC COMPOUNDS
- B01D: SEPARATION (separating solids from solids by wet methods B03B, B03D; by pneumatic jigs or tables B03B; by other dry methods B07; magnetic or electrostatic separation of solid materials from solid materials or fluids, separation by high-voltage electric fields B03C; centrifuges, vortex apparatus B04; presses per se for squeezing-out liquid from liquid-containing material B30B9/02; treatment of water C02F, e.g. softening by ion-exchange C02F1/42; {arrangements of air intake cleaners in gas turbine plants F02C7/05} ; arrangements or mounting of filters in air-conditioning, air-humidification or ventilation F24F13/28)

## Abstract

Methods and apparatus for the purification of isoprene, such as the purification of a bioisoprene composition from fermentor off-gas. The apparatus includes two columns that process the fermentor off-gas, which includes isoprene and various impurities. A solvent is added to the off-gas in the first column, and the isoprene is stripped from the solvent in the second column. Also provided is a downstream further purification process. Also provided are the resulting purified isoprene compositions.

## Claims

### Claim 1

A method of purifying isoprene from a fermentor off-gas comprising:
contacting a fermentor off-gas, wherein the off-gas comprises a bioisoprene composition comprising isoprene, volatile impurity, and bio-byproduct impurity, with a solvent in a first column to form:
an isoprene-rich solution comprising the solvent, a major portion of the isoprene and a major portion of the bio-byproduct impurity present in the off-gas; and
a vapor comprising a portion of the volatile impurity present in the off-gas;
transferring the isoprene-rich solution from the first column to a second column; and
stripping isoprene from the isoprene-rich solution in the second column to form:
an isoprene-lean solution comprising a portion of the bio-byproduct impurity present in the off-gas; and
a purified isoprene composition.

### Claim 2 (depends on 1)

The method of claim 1 wherein the volatile impurity comprises a compound selected from the group consisting of H2O, CO2, N2, H2, CO and O2.

### Claim 3 (depends on 1)

The method of claim 1, wherein the bio-byproduct impurity comprises a compound selected from the group consisting of ethanol, acetone, methanol, acetaldehyde, methacrolein, methyl vinyl ketone, 3-methylfuran, 2-methyl-2-vinyloxirane, cis- and trans-3-methyl-1, 3-pentadiene,a C5 prenyl alcohol (such as 3-methyl-3-buten-1-ol or 3-methyl-2-buten-1-ol), 2-heptanone, 6-methyl-5-hepten-2-one, 2,4,5-trimethylpyridine, 2,3,5-trimethylpyrazine, citronellal, methanethiol, methyl acetate, 1-propanol, diacetyl, 2-butanone, 2- methyl-3-buten-2-ol, ethyl acetate, 2-methyl-1-propanol, 3-methyl-1-butanal, 3-methyl-2-butanone, 1-butanol, 2-pentanone, 3-methyl-1-butanol, ethyl isobutyrate, 3-methyl-2-butenal, butyl acetate, 3-methylbutyl acetate, 3-methyl-3-buten-1-yl acetate, 3-methyl-2-buten-1-yl acetate, (E)-3,7-dimethyl-1,3,6-octatriene, (Z)-3 ,7-dimethyl-1,3,6-octatriene, (E,E)-3,7,11-trimethyl-1,3 ,6,10-dodecatetraene, (E)-7,11-dimethyl-3-methylene-1,6,10-dodecatriene,3-hexen-1-ol,3-hexen-1-yl acetate, limonene, geraniol (trans-3,7-dimethyl-2,6-octadien-1-ol), and citronellol (3,7-dimethyl-6-octen-1-ol).

### Claim 4 (depends on 1)

The method of claim 1, wherein the solvent has a boiling point of greater than about 177° C.

### Claim 5 (depends on 1)

The method of claim 1, wherein the solvent has a CO2 Ostwald coefficient at 54° C. of less than about 1.25.

### Claim 6 (depends on 1)

The method of claim 1, wherein the solvent has a Kauri-butanol value of less than about 50.

### Claim 7 (depends on 1)

The method of claim 1, wherein the solvent has an Aniline Point of greater than about 66° C.

### Claim 8 (depends on 1)

The method of claim 1, wherein the solvent has a kinematic viscosity at 40° C. is less than about 2.5 centistokes (cSt).

### Claim 9 (depends on 1)

The method of claim 1, wherein the solvent has a surface tension at 25° C. from about 20 to 30 dyne/cm.

### Claim 10 (depends on 1)

The method of claim 1, wherein the solvent has an average molecular weight from about 125 to about 225 u.

### Claim 11 (depends on 1)

The method of claim 1 wherein the solvent is an isoparaffin or a paraffin.

### Claim 12 (depends on 1)

The method claim 1, wherein the solvent further comprises a polymerization inhibitor.

### Claim 13 (depends on 1)

The method of claim 1, further comprising reducing the temperature of the fermentor off-gas prior to contacting the solvent in the first column.

### Claim 14 (depends on 1)

The method of claim 1, further comprising transferring the fermentor off-gas to an isolation unit, thereby stabilizing the off-gas pressure, prior to contacting the fermentor off-gas with the solvent in the first column.

### Claim 15 (depends on 1)

The method of claim 1, further comprising at least partially condensing the fermentor off-gas prior to contacting the solvent in the first column.

### Claim 16 (depends on 1)

The method of claim 1, wherein the contacting the fermentor off-gas with a solvent in a first column comprises supplying stripping vapor from a bottom of the first column.

### Claim 17 (depends on 1)

The method of claim 1, wherein the contacting the fermentor off-gas with a solvent in a first column further comprises adding steam to the first column.

### Claim 18 (depends on 1)

The method of claim 1, wherein the stripping isoprene from the isoprene-rich solution in the second column comprises adding steam to the second column.

### Claim 19 (depends on 1)

The method of claim 1, further comprising:
purifying the isoprene-lean solution to remove a major portion of the bio-byproduct impurity; and
transferring the isoprene-lean solution to the first column for reuse.

### Claim 20 (depends on 19)

The method of claim 19, wherein purifying the isoprene-lean solution comprises treating the isoprene-lean solution with an adsorption system.

### Claim 21 (depends on 19)

The method of claim 19, wherein purifying the isoprene-lean solution comprises distillation.

### Claim 22 (depends on 1)

The method of claim 1, further comprising reducing the temperature of the isoprene-lean solution prior to removing a major portion of the bio-byproduct impurity.

### Claim 23 (depends on 1)

The method of claim 1, comprising further purifying the purified isoprene composition.

### Claim 24 (depends on 23)

The method of claim 23, wherein further purifying the purified isoprene composition comprises distillation.

### Claim 25 (depends on 23)

The method of claim 23, wherein further purifying the purified isoprene composition comprises treating the purified isoprene composition with an adsorption system.

### Claim 26 (depends on 1)

The method of claim 1, further comprising removing from the vapor a portion of the isoprene.

### Claim 27 (depends on 1)

The method of claim 1, wherein the fermentor off-gas is provided to the first column at a pressure greater than atmospheric.

### Claim 28 (depends on 1)

The method of claim 1, wherein the purified isoprene composition has a purity greater than about 90%.

### Claim 29 (depends on 1)

The method of claim 1, wherein the purified isoprene composition comprises less than about 25% bio-byproduct impurity relative to the amount of bio-byproduct impurity of the fermentor off-gas.

### Claim 30 (depends on 1)

The method of claim 1, wherein the purified isoprene composition comprises less than about 25% volatile impurity relative to the amount of volatile impurity of the fermentor off-gas.

### Claim 31 (depends on 1)

A purified isoprene composition prepared by the method of claim 1.

### Claim 32 (depends on 23)

The method of claim 23, wherein the further purifying comprises contacting the purified isoprene composition with water or a base and water.

### Claim 33

A method of purifying isoprene from a fermentor off-gas comprising:
contacting a fermentor off-gas comprising isoprene, volatile impurity, and bio-byproduct impurity, with a solvent in a first column to form:
an isoprene-rich solution comprising the solvent, a major portion of the isoprene and a major portion of the bio-byproduct impurity present in the off-gas; and
a vapor comprising a portion of the volatile impurity present in the off-gas;
transferring the isoprene-rich solution from the first column to a second column; and
stripping isoprene from the isoprene-rich solution in the second column to form:
an isoprene-lean solution comprising a portion of the bio-byproduct impurity present in the off-gas; and
a purified isoprene composition; further comprising extracting at least one of methanol, acetone, or methyl acetate from the isoprene-lean solution.
