# US 8,569,170 B2 · Manufacturing method of semiconductor device comprising silicide layer with varied thickness

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- Number: US 8,569,170 B2
- Document ID: US8569170B2
- Status: Granted
- Kind: B2
- Application number: 12/636,811
- Filed: 2009-12-14
- Published: 2010-04-15
- Granted: 2013-10-29
- Earliest claimed: 2005-12-02
- Assignees: Semiconductor Energy Laboratory Co., Ltd.
- Applicants: Hiromichi Godo; Hajime Tokunaga
- Inventors: Hiromichi Godo; Hajime Tokunaga
- Web page: https://patentgrep.com/patent/US8569170B2

## CPC

- H10D 30/6737: {characterised by the electrode materials}
- H10D 30/0212: {using self-aligned silicidation}
- H10D 30/6713: {characterised by the properties of the source or drain regions, e.g. compositions or sectional shapes}
- H10D 30/6743: {Silicon}
- H10D 62/021: {Forming source or drain recesses by etching e.g. recessing by etching and then refilling}
- H10D 86/01: Manufacture or treatment
- H10D 86/201: {the substrates comprising an insulating layer on a semiconductor body, e.g. SOI (H10D86/40 take precedence)}
- H10W 70/656: Fan-in layouts
- H10W 72/5522: {comprising gold [Au]}
- H10W 72/884: {Die-attach connectors and bond wires}
- H10W 90/724: {between a chip and a stacked insulating package substrate, interposer or RDL}
- H10W 90/734: {between a chip and a stacked insulating package substrate, interposer or RDL}
- H10W 90/754: {between a chip and a stacked insulating package substrate, interposer or RDL}
- H10D: INORGANIC ELECTRIC SEMICONDUCTOR DEVICES
- H10W: GENERIC PACKAGES, INTERCONNECTIONS, CONNECTORS OR OTHER CONSTRUCTIONAL DETAILS OF DEVICES COVERED BY CLASS H10

## Abstract

It is an object of the present invention to obtain a transistor with a high ON current including a silicide layer without increasing the number of steps. A semiconductor device comprising the transistor includes a first region in which a thickness is increased from an edge on a channel formation region side and a second region in which a thickness is more uniform than that of the first region. The first and second region are separated by a line which is perpendicular to a horizontal line and passes through a point where a line, which passes through the edge of the silicide layer and forms an angle θ (0°<θ<45°) with the horizontal line, intersects with an interface between the silicide layer and an impurity region, and the thickness of the second region to a thickness of a silicon film is 0.6 or more.

## Claims

### Claim 1

A manufacturing method of a semiconductor device, comprising the steps of:
forming a gate insulating film over a silicon film;
forming a gate electrode over the gate insulating film;
selectively exposing the silicon film by selectively removing the gate insulating film;
forming a metal film in contact with a surface of the exposed silicon film so that a thickness of the metal film is thinnest on a side surface of the gate insulating film and continuously increased until reaching an outer side surface of the exposed silicon film; and
forming a silicide layer in the silicon film by performing heat treatment on the metal film, wherein the silicide layer is formed so as to include a first region in which a thickness of the silicide layer is increased and a second region in which a thickness of the silicide layer is uniform.

### Claim 2 (depends on 1)

The manufacturing method of a semiconductor device according to claim 1, wherein the heat treatment is conducted by a rapid thermal annealing.

### Claim 3 (depends on 1)

The manufacturing method of a semiconductor device according to claim 1, wherein the heat treatment is conducted under reduced pressure or vacuum atmosphere.

### Claim 4 (depends on 1)

The manufacturing method of a semiconductor device according to claim 1, wherein the silicon film is a crystalline silicon film.

### Claim 5 (depends on 1)

The manufacturing method of a semiconductor device according to claim 1, wherein the silicide layer is formed so as to have an angle which is larger than 0° and smaller than 45° between an upper surface of the silicide layer and a first line which passes through an edge of the silicide layer and a point where a second line which perpendicularly crosses with the upper surface of the silicide layer and divides the silicide layer into the first region and the second region.

### Claim 6 (depends on 1)

The manufacturing method of a semiconductor device according to claim 1, wherein a thickness of the second region to a thickness of the silicon film is 0.6 or more in ratio.

### Claim 7

A manufacturing method of a semiconductor device, comprising the steps of:
forming a silicon film over a substrate with an insulating layer interposed therebetween;
forming an insulating film over the silicon film;
forming a gate electrode over the insulating film;
forming an impurity region in the silicon film by adding an impurity element;
selectively exposing the silicon film by selectively removing the insulating film;
forming a metal film in contact with a surface of the exposed silicon film so that a thickness of the metal film is thinnest on a side surface of the insulating film and continuously increased until reaching an outer side surface of the exposed silicon film; and
forming a silicide layer in the silicon film by performing heat treatment on the metal film, wherein the silicide layer is formed so as to include a first region in which a thickness of the silicide layer is increased and a second region in which a thickness of the silicide layer is uniform.

### Claim 8 (depends on 7)

The manufacturing method of a semiconductor device according to claim 7, wherein the heat treatment is conducted by a rapid thermal annealing.

### Claim 9 (depends on 7)

The manufacturing method of a semiconductor device according to claim 7, wherein the heat treatment is conducted under reduced pressure or vacuum atmosphere.

### Claim 10 (depends on 7)

The manufacturing method of a semiconductor device according to claim 7, wherein the silicon film is a crystalline silicon film.

### Claim 11 (depends on 7)

The manufacturing method of a semiconductor device according to claim 7, wherein the silicide layer is formed so as to have an angle which is larger than 0° and smaller than 45° between an upper surface of the silicide layer and a first line which passes through an edge of the silicide layer and a point where a second line which perpendicularly crosses with the upper surface of the silicide layer and divides the silicide layer into the first region and the second region.

### Claim 12 (depends on 7)

The manufacturing method of a semiconductor device according to claim 7, wherein a thickness of the second region to a thickness of the silicon film is 0.6 or more in ratio.

### Claim 13

A manufacturing method of a semiconductor device, comprising the steps of:
forming an amorphous silicon film over a substrate with an insulating layer interposed therebetween;
crystallizing the amorphous silicon film to form a crystalline silicon film;
forming an insulating film over the crystalline silicon film;
forming an impurity region in the crystalline silicon film;
selectively exposing the crystalline silicon film by selectively removing the insulating film;
forming a metal film in contact with a surface of the exposed crystalline silicon film so that a thickness of the metal film is thinnest on a side surface of the insulating film and continuously increased until reaching an outer side surface of the exposed crystalline silicon film; and
forming a silicide layer in the crystalline silicon film by performing heat treatment on the metal film, wherein the silicide layer is formed so as to include a first region in which a thickness of the silicide layer is increased and a second region in which a thickness of the silicide layer is uniform.

### Claim 14 (depends on 13)

The manufacturing method of a semiconductor device according to claim 13, wherein the heat treatment is conducted by a rapid thermal annealing.

### Claim 15 (depends on 13)

The manufacturing method of a semiconductor device according to claim 13, wherein the heat treatment is conducted under reduced pressure or vacuum atmosphere.

### Claim 16 (depends on 13)

The manufacturing method of a semiconductor device according to claim 13, wherein the silicide layer is formed so as to have an angle which is larger than 0° and smaller than 45° between an upper surface of the silicide layer and a first line which passes through an edge of the silicide layer and a point where a second line which perpendicularly crosses with the upper surface of the silicide layer and divides the silicide layer into the first region and the second region.

### Claim 17 (depends on 13)

The manufacturing method of a semiconductor device according to claim 13, wherein a thickness of the second region to a thickness of the crystalline silicon film is 0.6 or more in ratio.
