Selectively strippable intermediate coatings and methods of use
AssigneePRC-DeSoto International, Inc.
InventorsSuresh G. Sawant, Chandra B. Rao, Srintorn Charonsuck
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Abstract
Selectively strippable coating compositions comprising at least one amine-terminated polyamide are disclosed. Multi-layer coatings formed from the selectively strippable coating compositions, and methods of using coating compositions comprising at least one amine-terminated polyamide to facilitate selective removal of an adjoining coating by a stripper are also disclosed.
Claims59
A solvent borne coating composition comprising an organic solvent and at least one amine-terminated polyamide dispersed therein wherein the number average molecular weight of the amine-terminated polyamide ranges from 500 Daltons to 100,000 Daltons, wherein the at least one amine-terminated polyamide has the structure of Formula (I):
- wherein
- each A is independently chosen from C2-12 alkylene, substituted C2-12 alkylene, C2-12 heteroalkylene, substituted C2-12 heteroalkylene, C5-12 arylene, substituted C5-12 arylene, C5-12 heteroarylene, substituted C5-12 heteroarylene, C5-12 cycloalkylene, substituted C5-12 cycloalkylene, C5-12 heterocycloalkylene, substituted C5-12 heterocycloalkylene, C6-24 cylcloalkylalkylene, substituted C6-24 cycloalkylalkylene, C6-24 heterocycloalkylalkylene, substituted C6-24 heterocycloalkylalkylene, C6-24 arylalkylene, substituted C6-24 arylalkylene C6-24 heteroarylalkylene, and substituted C6-24 heteroarylalkylene;
- each B is independently chosen from C2-12 alkylene, substituted C2-12 alkylene, C2-12 heteroalkylene, substituted C2-12 heteroalkylene, C5-12 arylene, substituted C5-12 arylene, C5-12 heteroarylene, substituted C5-12 heteroarylene, C5-12 cycloalkylene, substituted C5-12 cycloalkylene, C5-12 heterocycloalkylene, substituted C5-12 heterocycloalkylene, C6-24 cylcloalkylalkylene, substituted C6-24 cycloalkylalkylene, C6-24 heterocycloalkylalkylene, substituted C6-24 heterocycloalkylalkylene, C6-24 arylalkylene, substituted C6-24 arylalkylene C6-24 heteroarylalkylene, and substituted C6-24 heteroarylalkylene;
- and
- p is an integer chosen such that the number average molecular weight of the at least one amine-terminated polyamide ranges from 500 Daltons to 100,000 Daltons, wherein the volatile organic content of the coating composition is less than 700 g/L.
A multi-layer coating comprising:
- a first coating;
- a second coating;
- and
- an intermediate coating disposed between the first coating and second coating, wherein the intermediate coating is deposited from a solvent borne coating composition comprising an organic solvent and at least one amine-terminated polyamide dispersed therein having the structure of Formula (I) or Formula (II):
- wherein
- each A is independently chosen from C2-12 alkylene, substituted C2-12 alkylene, C2-12 heteroalkylene, substituted C2-12 heteroalkylene, C5-12 arylene, substituted C5-12 arylene, C5-12 heteroarylene, substituted C5-12 heteroarylene, C5-12 cycloalkylene, substituted C5-12 cycloalkylene, C5-12 heterocycloalkylene, substituted C5-12 heterocycloalkylene, C6-24 cylcloalkylalkylene, substituted C6-24 cycloalkylalkylene, C6-24 heterocycloalkylalkylene, substituted C6-24 heterocycloalkylalkylene, C6-24 arylalkylene, substituted C6-24 arylalkylene C6-24 heteroarylalkylene, and substituted C6-24 heteroarylalkylene;
- each B is independently chosen from C2-12 alkylene, substituted C2-12 alkylene, C2-12 heteroalkylene, substituted C2-12 heteroalkylene, C5-12 arylene, substituted C5-12 arylene, C5-12 heteroarylene, substituted C5-12 heteroarylene, C5-12 cycloalkylene, substituted C5-12 cycloalkylene, C5-12 heterocycloalkylene, substituted C5-12 heterocycloalkylene, C6-24 cylcloalkylalkylene, substituted C6-24 cycloalkylalkylene, C6-24 heterocycloalkylalkylene, substituted C6-24 heterocycloalkylalkylene, C6-24 arylalkylene, substituted C6-24 arylalkylene C6-24 heteroarylalkylene, and substituted C6-24 heteroarylalkylene;
- and
- p is an integer chosen such that the number average molecular weight of the at least one amine-terminated polyamide ranges from 500 Daltons to 100,000 Daltons
- and wherein the volatile organic content of the coating composition is less than 700 g/L.
A method of forming a multi-layer coating comprising:
- applying a curable first coating to a substrate;
- drying the first coating;
- applying an intermediate coating to the first coating;
- drying the intermediate coating;
- and
- applying a curable top coat to the intermediate coating;
- wherein the intermediate coating comprises a solvent borne coating composition comprising an organic solvent and at least one amine-terminated polyamide dispersed therein, wherein the number average molecular weight of the at least one amine-terminated polyamide ranges from 500 Daltons to 100,000 Daltons, wherein the at least one amine-terminated polyamide has the structure of Formula (I):
- wherein
- each A is independently chosen from C2-12 alkylene, substituted C2-12 alkylene, C2-12 heteroalkylene, substituted C2-12 heteroalkylene, C5-12 arylene, substituted C5-12 arylene, C5-12 heteroarylene, substituted C5-12 heteroarylene, C5-12 cycloalkylene, substituted C5-12 cycloalkylene, C5-12 heterocycloalkylene, substituted C5-12 heterocycloalkylene, C6-24 cylcloalkylalkylene, substituted C6-24 cycloalkylalkylene, C6-24 heterocycloalkylalkylene, substituted C6-24 heterocycloalkylalkylene, C6-24 arylalkylene, substituted C6-24 arylalkylene C6-24 heteroarylalkylene, and substituted C6-24 heteroarylalkylene;
- each B is independently chosen from C2-12 alkylene, substituted C2-12 alkylene, C2-12 heteroalkylene, substituted C2-12 heteroalkylene, C5-12 arylene, substituted C5-12 arylene, C5-12 heteroarylene, substituted C5-12 heteroarylene, C5-12 cycloalkylene, substituted C5-12 cycloalkylene, C5-12 heterocycloalkylene, substituted C5-12 heterocycloalkylene, C6-24 cylcloalkylalkylene, substituted C6-24 cycloalkylalkylene, C6-24 heterocycloalkylalkylene, substituted C6-24 heterocycloalkylalkylene, C6-24 arylalkylene, substituted C6-24 arylalkylene C6-24 heteroarylalkylene, and substituted C6-24 heteroarylalkylene;
- and
- p is an integer chosen such that the number average molecular weight of the at least one amine-terminated polyamide ranges from 500 Daltons to 100,000 Daltons, wherein the solvent borne coating composition is characterized by a volatile organic content less than 700 g/L.
A method of overcoating a base coat with a curable top coat comprising:
- applying an intermediate coating to the base coat;
- at least drying the intermediate coating;
- applying a top coat to the intermediate coating;
- and
- curing the top coat,
- wherein the intermediate coating facilitates removing the top coat from the base coat by a stripper;
- wherein the intermediate coating comprises a solvent borne coating composition comprising an organic solvent and at least one amine-terminated polyamide dispersed therein, wherein the number average molecular weight of the at least one amine-terminated polyamide ranges from 500 Daltons to 100,000 Daltons, wherein the at least one amine-terminated polyamide has the structure of Formula (I):
- wherein
- each A is independently chosen from C2-12 alkylene, substituted C2-12 alkylene, C2-12 heteroalkylene, substituted C2-12 heteroalkylene, C5-12 arylene, substituted C5-12 arylene, C5-12 heteroarylene, substituted C5-12 heteroarylene, C5-12 cycloalkylene, substituted C5-12 cycloalkylene, C5-12 heterocycloalkylene, substituted C5-12 heterocycloalkylene, C6-24 cylcloalkylalkylene, substituted C6-24 cycloalkylalkylene, C6-24 heterocycloalkylalkylene, substituted C6-24 heterocycloalkylalkylene, C6-24 arylalkylene, substituted C6-24 arylalkylene C6-24 heteroarylalkylene, and substituted C6-24 heteroarylalkylene;
- each B is independently chosen from C2-12 alkylene, substituted C2-12 alkylene, C2-12 heteroalkylene, substituted C2-12 heteroalkylene, C5-12 arylene, substituted C5-12 arylene, C5-12 heteroarylene, substituted C5-12 heteroarylene, C5-12 cycloalkylene, substituted C5-12 cycloalkylene, C5-12 heterocycloalkylene, substituted C5-12 heterocycloalkylene, C6-24 cylcloalkylalkylene, substituted C6-24 cycloalkylalkylene, C6-24 heterocycloalkylalkylene, substituted C6-24 heterocycloalkylalkylene, C6-24 arylalkylene, substituted C6-24 arylalkylene C6-24 heteroarylalkylene, and substituted C6-24 heteroarylalkylene;
- and
- p is an integer chosen such that the number average molecular weight of the at least one amine-terminated polyamide ranges from 500 Daltons to 100,000 Daltons, wherein the solvent borne coating composition is characterized by a volatile organic content less than 700 g/L.
A method of treating a substrate having a cured base coat to facilitate removal by a stripper of a subsequently applied top coat, comprising applying an intermediate coating to the cured base coat;
- wherein the intermediate coating comprises a solvent borne coating composition comprising an organic solvent and at least one amine-terminated polyamide dispersed therein, wherein the number average molecular weight of the at least one amine-terminated polyamide ranges from 500 Daltons to 100,000 Daltons, wherein the at least one amine-terminated polyamide has the structure of Formula (I):
- wherein
- each A is independently chosen from C2-12 alkylene, substituted C2-12 alkylene, C2-12 heteroalkylene, substituted C2-12 heteroalkylene, C5-12 arylene, substituted C5-12 arylene, C5-12 heteroarylene, substituted C5-12 heteroarylene, C5-12 cycloalkylene, substituted C5-12 cycloalkylene, C5-12 heterocycloalkylene, substituted C5-12 heterocycloalkylene, C6-24 cylcloalkylalkylene, substituted C6-24 cycloalkylalkylene, C6-24 heterocycloalkylalkylene, substituted C6-24 heterocycloalkylalkylene, C6-24 arylalkylene, substituted C6-24 arylalkylene C6-24 heteroarylalkylene, and substituted C6-24 heteroarylalkylene;
- each B is independently chosen from C2-12 alkylene, substituted C2-12 alkylene, C2-12 heteroalkylene, substituted C2-12 heteroalkylene, C5-12 arylene, substituted C5-12 arylene, C5-12 heteroarylene, substituted C5-12 heteroarylene, C5-12 cycloalkylene, substituted C5-12 cycloalkylene, C5-12 heterocycloalkylene, substituted C5-12 heterocycloalkylene, C6-24 cylcloalkylalkylene, substituted C6-24 cycloalkylalkylene, C6-24 heterocycloalkylalkylene, substituted C6-24 heterocycloalkylalkylene, C6-24 arylalkylene, substituted C6-24 arylalkylene C6-24 heteroarylalkylene, and substituted C6-24 heteroarylalkylene;
- and
- p is an integer chosen such that the number average molecular weight of the at least one amine-terminated polyamide ranges from 500 Daltons to 100,000 Daltons, wherein the solvent borne coating composition is characterized by a volatile organic content less than 700 g/L.
A multi-layer coating comprising:
- a first coating;
- a second coating;
- and
- an intermediate coating disposed between the first coating and second coating, wherein the intermediate coating comprises a film-forming resin consisting essentially of an epoxy curing agent and an amine-terminated polyamide having the structure of Formula (I) or Formula (II):
- wherein
- each A is independently chosen from C2-12 alkylene, substituted C2-12 alkylene, C2-12 heteroalkylene, substituted C2-12 heteroalkylene, C5-12 arylene, substituted C5-12 arylene, C5-12 heteroarylene, substituted C5-12 heteroarylene, C5-12 cycloalkylene, substituted C5-12 cycloalkylene, C5-12 heterocycloalkylene, substituted C5-12 heterocycloalkylene, C6-24 cylcloalkylalkylene, substituted C6-24 cycloalkylalkylene, C6-24 heterocycloalkylalkylene, substituted C6-24 heterocycloalkylalkylene, C6-24 arylalkylene, substituted C6-24 arylalkylene C6-24 heteroarylalkylene, and substituted C6-24 heteroarylalkylene;
- each B is independently chosen from C2-12 alkylene, substituted C2-12 alkylene, C2-12 heteroalkylene, substituted C2-12 heteroalkylene, C5-12 arylene, substituted C5-12 arylene, C5-12 heteroarylene, substituted C5-12 heteroarylene, C5-12 cycloalkylene, substituted C5-12 cycloalkylene, C5-12 heterocycloalkylene, substituted C5-12 heterocycloalkylene, C6-24 cylcloalkylalkylene, substituted C6-24 cycloalkylalkylene, C6-24 heterocycloalkylalkylene, substituted C6-24 heterocycloalkylalkylene, C6-24 arylalkylene, substituted C6-24 arylalkylene C6-24 heteroarylalkylene, and substituted C6-24 heteroarylalkylene;
- and
- p is an integer chosen such that the number average molecular weight of the at least one amine-terminated polyamide ranges from 500 Daltons to 100,000 Daltons.
Dependencies are inferred from the claim text.