Configurations and methods for effluent gas treatment
AssigneeFluor Technologies Corporation
InventorsThomas King Chow, Vincent Wai Wong
Life of this patent
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Abstract
Methods and configurations are drawn to a plant in which an effluent gas (102) comprising oxygen and sulfur dioxide is catalytically reacted with hydrogen sulfiden (148) and hydrogen and/or carbon monoxide (114) to form a treated gas that is substantially oxygen free and in which sulfur dioxide is converted to hydrogen sulfide. In most preferred aspects, the hydrogen sulfide is provided to the process via a recycle loop (134B).
Claims14
A method of desulfurizing an oxygen-containing waste gas, comprising:
- providing from a waste gas source a waste gas that includes sulfur dioxide and oxygen;
- combining the waste gas with a first portion of a recycled stream of hydrogen sulfide in an amount sufficient to deplete the waste gas from oxygen in a catalytic reaction in which the hydrogen sulfide is oxidized to sulfur dioxide to thereby form an oxygen-depleted gas;
- and
- reacting the oxygen-depleted gas with at least one of externally added hydrogen and externally added carbon monoxide to reduce the sulfur dioxide to hydrogen sulfide to thereby form a reduced oxygen-depleted gas comprising hydrogen sulfide;
- using a second portion of the recycled stream to control effluent temperature of the second reactor;
- using at least a portion of the hydrogen sulfide from the reduced oxygen-depleted gas as the recycled stream;
- wherein the recycled stream is formed from the reduced oxygen-depleted gas comprising hydrogen sulfide and an absorber overhead product;
- and
- adjusting a ratio of the reduced oxygen-depleted gas comprising hydrogen sulfide and the absorber overhead product to thereby provide hydrogen sulfide to the catalytic reaction in a quantity sufficient for the oxygen contained in the waste gas to be consumed by the catalytic reaction.
A plant for catalytic reduction of sulfur dioxide in an oxygen-containing effluent gas, comprising:
- an effluent gas source that is configured to provide an effluent gas comprising oxygen and sulfur dioxide, wherein the effluent gas source is coupled to a first catalytic reactor to thereby feed the effluent gas into the first catalytic reactor;
- wherein the first catalytic reactor is further configured to receive a first portion of a recycle gas comprising hydrogen sulfide, the first reactor further comprising a catalyst that catalyzes a reaction in which the oxygen reacts with the hydrogen sulfide to form a sulfur dioxide-containing oxygen-free gas comprising water and sulfur dioxide;
- and
- a second catalytic reactor fluidly coupled to the first reactor and receiving the sulfur dioxide-containing oxygen-free gas, the second catalytic reactor further comprising a hydrogenation catalyst that catalyzes a reaction in which the sulfur dioxide from the oxygen-free gas and at least one of hydrogen and carbon monoxide react to form a reduced oxygen-free gas comprising hydrogen sulfide;
- wherein the second catalytic reactor is further configured to receive a second portion of the recycle gas in an amount effective to control effluent temperature of the second reactor;
- and
- wherein the recycle gas is a mixture of the reduced oxygen-free gas comprising hydrogen sulfide and a hydrogen sulfide-depleted absorber overhead product, and wherein a regulator is configured to adjust a ratio of the reduced oxygen-free gas comprising hydrogen sulfide and the hydrogen sulfide-depleted absorber overhead product.
A plant for desulfurization of a waste gas that dudes oxygen and sulfur dioxide, comprising:
- a first reactor that is configured to receive the waste gas from a waste gas source and further configured to receive hydrogen sulfide from a first portion of a recycle stream in an amount effective to catalytically deplete the waste gas from oxygen and to produce a sulfur dioxide-containing oxygen-depleted waste gas;
- and
- a second reactor that receives the sulfur dioxide-containing oxygen-depleted waste gas, wherein the second reactor is configured to allow addition of at least one of hydrogen and carbon monoxide from an external source to the oxygen-depleted waste gas in an amount sufficient to catalytically reduce the sulfur dioxide to hydrogen sulfide;
- wherein the second reactor is further configured to receive a second portion of the recycle stream in an amount effective to control effluent temperature of the second reactor;
- a recycling circuit that is configured to allow use of at least a portion of the hydrogen sulfide from the second reactor as the recycle stream;
- wherein the recycle stream is a mixture of the sulfur dioxide-containing oxygen-depleted waste gas and a hydrogen sulfide-depleted absorber overhead product;
- and
- wherein a regulator is coupled to the recycling circuit and configured to adjust a ratio of the sulfur dioxide-containing oxygen-depleted waste gas and the hydrogen sulfide-depleted absorber overhead product.
Dependencies are inferred from the claim text.