Polymer thick film solder alloy/metal conductor compositions
AssigneeE. I. Du Pont de Nemours and Company
InventorJay Robert Dorfman
Life of this patent
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Abstract
This invention provides a polymer thick film conductor composition comprising (a) a solder alloy powder selected from the group consisting of (i) a tin, silver, and copper alloy powder, (ii) a tin and bismuth alloy powder, and (iii) mixtures thereof, (b) a metal selected from the group consisting of silver, copper, gold, aluminum and mixtures thereof, and (c) an organic medium comprising a resin that is a vinyl co-polymer resin of vinylidene chloride and acrylonitrile or a phenoxy resin dissolved in an organic solvent, wherein the solder alloy powder and the metal are dispersed in the organic medium.
Claims14
A polymer thick film conductor composition comprising:
- (a) 35 to 94 wt % solder alloy powder selected from the group consisting of (i) a tin, silver, and copper alloy powder, (ii) a tin and bismuth alloy powder, and (iii) mixtures thereof, said alloy powder consisting of particles possessing an average particle size of 2 to 18 μm and a surface area/mass ratio in the range of 0.20 to 1.3 m2/g;
- (b) 1 to 30 wt % metal selected from the group consisting of silver, copper, gold, aluminum and mixtures thereof, said metal consisting of particles possessing an average particle size of 2 to 18 μm and a surface area/mass ratio in the range of 0.10 to 2.3 m2/g;
- and
- (c) 5 to 35 wt % organic medium comprising:
- (1) a resin that is a vinyl co-polymer resin of vinylidene chloride and acrylonitrile or a phenoxy resin;
- dissolved in
- (2) organic solvent comprising a dibasic ester or glycol ether;
- with the proviso that if said resin is a phenoxy resin said metal is silver, wherein said solder alloy powder and said metal are dispersed in said organic medium and wherein the wt % are based on the total weight of the polymer thick film conductor composition.
The composition of clam 7, wherein said solder alloy powder is a tin and bismuth alloy that contains at least 40% tin by weight, and wherein said organic medium contains 16 to 25% vinyl co-polymer resin by weight.
Dependencies are inferred from the claim text.