US 8,555,588 B2Granted

Insulating concrete form system with fire-break ties

OwnerJonathan D. Stokesinventor

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Abstract

An insulating concrete form foam block bi-directional system comprises a pair of opposed and parallel foam sidewall panels spaced using a plurality of plastic and metal band ties that act as a fire-break between the two exterior finished concrete wall surfaces. Each tie comprises nearly full sidewall height, plastic flanges which engage the sidewalls and a metal band cross-connecting vertical holders of the ties. The metal band forms a wide opening to enhance concrete flow. The tie results in a minimal downward stress impact on the tie during concrete placement. The top and bottom surfaces of each sidewall are formed with raised areas and non-raised areas which interlock with adjacent blocks. The side surfaces of each sidewall are formed with vertical tongues and grooves which interlock with like tongues and grooves of corner pieces which are adapted to form right or left-hand corners.

Claims5

Dependent claims

An insulating sidewall form for concrete, which form is stackable horizontally and vertically above and below with other like forms, comprising two rectangular foam plastic sidewalls making up an inner sidewall and an outer sidewall the inner and outer sidewalls each having:

an interior surface, such that when the two sidewalls are positioned to create the form, the interior surfaces of the sidewalls form a plurality of vertical cavities and vertical slots,
a flat exterior surface,
the inner sidewall further having:
a first horizontal surface having a raised portion along the interior surface and a non-raised portion along the exterior surface,
a second horizontal surface having a non-raised portion along the interior surface and a raised portion along the exterior surface, and
opposed vertical surfaces, a first vertical surface having a tongue and a second vertical surface having a complimentary groove,
the outer sidewall further having:
a first horizontal surface having a non-raised portion along the interior surface and a raised portion along the exterior surface,
a second horizontal surface having a raised portion along the interior surface and a non-raised portion along the exterior surface, the raised and non-raised portions being arranged so as to allow attachment of the upper surfaces of one form with the lower surfaces of like forms, and
opposed vertical surfaces, a first vertical surface having a tongue and a second vertical surface having a complimentary groove, the tongues and grooves of the form being so arranged that each end of the form will contain one tongue and one groove so as to allow end-to-end attachment of like forms,
the form containing a plurality of ties connecting the sidewalls and maintaining the sidewalls at a constant distance from each other.

8 more elements

An insulating corner form for concrete, which form is stackable vertically above and below with other like forms and is attachable to sidewall forms, the corner form comprising two angled corner walls making up an inner corner wall and an outer corner wall, each wall having an interior surface and a flat exterior surface, such that when the two corner walls are positioned to create the form, the interior surfaces of the corner walls form a plurality of vertical cavities and vertical slots,

the inner corner wall having:
a first horizontal surface having a raised portion along the interior surface and a non-raised portion along the exterior surface,
a second horizontal surface having a non-raised portion along the interior surface and a raised portion along the exterior surface, and
opposed vertical surfaces, a first vertical surface having a tongue and a second vertical surface having a complimentary groove,
the outer corner wall having:
a first horizontal surface having a non-raised portion along the interior surface and a raised portion along the exterior surface,
a second horizontal surface having a raised portion along the interior surface and a non-raised portion along the exterior surface, the raised and non-raised portions being arranged so as to allow attachment of the upper surfaces of one form with the lower surfaces of like forms, and
opposed vertical surfaces, a first vertical surface having a tongue and a second vertical surface having a complimentary groove, the tongues and grooves of the corner form being so arranged that each end of the corner form will contain one tongue and one groove so as to allow end-to-end attachment of like corner forms and like sidewall forms and will further allow the same corner form to be used as a left corner or a right corner, and
the form containing a plurality of ties connecting the corner walls and maintaining the corner walls at a constant distance from each other.

6 more elements

A combination comprising:

an insulating sidewall form for concrete, which form is stackable horizontally and vertically above and below with other like forms, comprising two rectangular foam plastic sidewalls making up an inner sidewall and an outer sidewall, each sidewall having an interior surface and a flat exterior surface such that when the two sidewalls are positioned to create the form, the interior surfaces of the sidewalls form a plurality of vertical cavities and vertical slots, and
the inner sidewall further having:
a first horizontal surface having a raised portion along the interior surface and a non-raised portion along the exterior surface,
a second horizontal surface having a non-raised portion along the interior surface and a raised portion along the exterior surface, and
opposed vertical surfaces, a first vertical surface having a tongue and a second vertical surface having a complimentary groove,
the outer sidewall having:
a first horizontal surface having a non-raised portion along the interior surface and a raised portion along the exterior surface,
a second horizontal surface having a raised portion along the interior surface and a non-raised portion along the exterior surface, the raised and non-raised portions being arranged so as to allow attachment of the upper surfaces of one form with the lower surfaces of like forms, and
opposed vertical surfaces, a first vertical surface having a tongue and a second vertical surface having a complimentary groove, the tongues and grooves of the form being so arranged that each end of the form will contain one tongue and one groove so as to allow end-to-end attachment of like forms,
the form containing a plurality of ties connecting the sidewalls and maintaining the sidewalls at a constant distance from each other, and
an insulating angled corner form for concrete, which form is stackable vertically above and below with other like forms and is attachable to sidewall forms, the corner form comprising an inner corner wall and an outer corner wall, the inner and outer corner walls each having:
an interior surface, such that when the two corner walls are positioned to create the form, the interior surfaces of the corner walls form a plurality of vertical cavities and vertical slots, and a flat exterior surface,
the inner corner wall having:
a first horizontal surface having a raised portion along the interior surface and a non-raised portion along the exterior surface,
a second horizontal surface having a non-raised portion along the interior surface and a raised portion along the exterior surface, and
opposed vertical surfaces, a first vertical surface having a tongue and a second vertical surface having a complimentary groove,
the outer corner wall having:
a first horizontal surface having a non-raised portion along the interior surface and a raised portion along the exterior surface,
a second horizontal surface having a raised portion along the interior surface and a non-raised portion along the exterior surface, the raised and non-raised portions being arranged so as to allow attachment of the upper surfaces of one form with the lower surfaces of like forms, and
opposed vertical surfaces, a first vertical surface having a tongue and a second vertical surface having a complimentary groove, the tongues and grooves of the corner form being so arranged that each end of the corner form will contain one tongue and one groove so as to allow end-to-end attachment of like corner forms and like sidewall forms and will further allow the same corner form to be used as a left corner form or a right corner form,
the form containing a plurality of ties connecting the corner walls and maintaining the corner walls at a constant distance from each other.

18 more elements

Dependencies are inferred from the claim text.