Dual mode flyback converter and method of operating it

A DC-DC converter configured to be coupled to a transformer and comprising:

• a power switching device;
• a mode control logic circuit configured to generate an ON-pulse;
• a flip-flop configured to be set by said mode control logic circuit;
• a current mode comparator configured to reset said flip-flop and to compare a signal based upon current flowing through said power switching device with a signal based upon an output voltage of the DC-DC converter;
• said mode control logic circuit comprising
• a timer configured to start when a gate driver control signal turns said power switching device off and to generate a pulse when an off time interval elapses,
• a zero current detector circuit configured to sense a voltage on the transformer and generate a pulse when the voltage drops below a trigger threshold, and
• a logic circuit configured to compare pulse signals generated by said timer and said zero current detector circuit and generate the ON-pulse based thereon;
• and
• said mode control logic circuit further comprising
• a set/reset flip flop configured to be set by the gate driver control signal to thereby produce a frequency limiter output signal,
• a reference threshold comparator timer configured to generate an output signal which resets said set/reset flip flop and comprising a current path switch, and
• a triggered capacitance charging ramp generator comprising a logic gate configured to OR the gate driver control signal and the output signal of said reference threshold comparator timer to thereby generate an output signal to turn on said current path switch.

A method of operating a DC-DC converter using a control logic circuit generating an ON-pulse that sets a rising edge triggered flip-flop which is reset by an output state of a current mode comparator comparing a signal representative of a current flowing through a power switching device with a signal representative of an output voltage of the DC-DC converter, for driving a primary winding of a transformer, comprising:

• switching between a quasi-resonant discontinuous conduction mode and a fixed off time continuous conduction mode, based upon whichever of a zero current detect signal and an end off time signal occurs first;
• the zero current detect signal indicating an end of a de-magnetization of the transformer and turning on of the power switching device, in accordance with the quasi-resonant discontinuous conduction mode of operation;
• the end off time signal being generated at expiration of an off time interval for turning on the power switching device, in accordance with the fixed off time conduction mode of operation;
• and
• limiting an increase of a switching frequency of the DC-DC converter by preventing a first zero current detect signal, coincident with a lowered drain voltage valley in a drain voltage waveform, from causing the turning on of the power switching device and disabling the end off time signal for allowing power switching device turn-on at a successive zero-cross event as acknowledged by a successive zero current detect signal.

A method of making a DC-DC converter configured to be switched between a quasi-resonant discontinuous conduction mode and a fixed off time continuous conduction mode and to be coupled to primary winding of a transformer:

• configuring a mode control logic circuit to control a power switching device and to generate an ON-pulse;
• configuring a rising edge triggered flip-flop to be set by the mode control logic circuit;
• configuring a current mode comparator to reset the rising edge triggered flip-flop and to compare a signal representative of current flowing through the power switching device with a signal representative of an output voltage of the dual mode flyback DC-DC converter;
• the mode control logic circuit comprising
• a timer configured to start when a gate driver control signal applied to a driver stage turns the power switching device off and configured to generate a pulse when an off time interval elapses,
• a zero current detector circuit configured to sense a voltage on the transformer and generate a pulse when the voltage drops below a trigger threshold, and
• a combinatory logic circuit configured to OR pulse signals generated by the timer and the zero current detector circuit and generate the ON-pulse based thereon;
• and limiting an increase of a switching frequency of the DC-DC converter by preventing a first zero current detect signal, coincident with a lowered drain voltage valley in a drain voltage waveform, from causing the turning on of the power switching device and disabling the end off time signal for allowing power switching device turn-on at a successive zero-cross event as acknowledged by a successive zero current detect signal.