# US 8,542,344 B2 · Lithographic apparatus and device manufacturing method

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- Number: US 8,542,344 B2
- Document ID: US8542344B2
- Status: Granted
- Kind: B2
- Application number: 13/285,583
- Filed: 2011-10-31
- Published: 2012-10-11
- Granted: 2013-09-24
- Earliest claimed: 2003-10-28
- Assignees: ASML Netherlands B.V.
- Applicants: Christiaan Alexander Hoogendam; Bob Streefkerk; Johannes Catharinus Hubertus Mulkens; Erik Theodorus Maria Bijlaart; Aleksey Yurievich Kolesnychenko; Erik Roelof Loopstra; Jeroen Johannes Sophia Maria Mertens; Bernardus Antonius Slaghekke; Patricius Aloysius Jacobus Tinnemans; Helmar Van Santen
- Inventors: Christiaan Alexander Hoogendam; Bob Streefkerk; Johannes Catharinus Hubertus Mulkens; Erik Theodorus Maria Bijlaart; Aleksey Yurievich Kolesnychenko; Erik Roelof Loopstra; Jeroen Johannes Sophia Maria Mertens; Bernardus Antonius Slaghekke; Patricius Aloysius Jacobus Tinnemans; Helmar Van Santen
- Web page: https://patentgrep.com/patent/US8542344B2

## CPC

- G03F 7/70866: {of mask or workpiece}
- G03F 7/70341: {Details of immersion lithography aspects, e.g. exposure media or control of immersion liquid supply (chemical composition of immersion liquids G03F7/2041)}
- G03F 7/70808: {Construction details, e.g. housing, load-lock, seals or windows for passing light in or out of apparatus}
- G03F: PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR; (phototypographic composing devices B41B; photosensitive materials or processes for photographic purposes G03C; electrophotography, sensitive layers or processes therefor G03G)

## Abstract

Liquid is supplied to a space between the projection system and the substrate by an inlet. In an embodiment, an overflow region removes liquid above a given level. The overflow region may be arranged above the inlet and thus the liquid may be constantly refreshed and the pressure in the liquid may remain substantially constant.

## Claims

### Claim 1

A lithographic projection apparatus, comprising:
a movable table;
a projection system configured to project a patterned beam of radiation onto a target portion of a substrate;
a liquid supply system configured to at least partly fill a space between the projection system and the table with a liquid to form a liquid reservoir covering a smaller area than the substrate, the liquid supply system comprising a liquid confinement structure extending along at least a part of the boundary of the space, the liquid confinement structure comprising an inlet configured to provide liquid to the liquid reservoir, the inlet having a conduit extending from above a bottom surface of an optical element of the projection system to an opening of the inlet between the table and the bottom surface of the optical element, the optical element arranged to contact the liquid in the liquid reservoir; and
a passage between the optical element and an inner periphery of the liquid confinement structure to allow liquid therein from the liquid reservoir.

### Claim 2 (depends on 1)

The apparatus according to claim 1, wherein an overflow region is arranged above the opening of the inlet.

### Claim 3 (depends on 1)

The apparatus according to claim 1, further comprising an entrance to an overflow region being positioned at an upper surface of the liquid confinement structure.

### Claim 4 (depends on 3)

The apparatus according to claim 3, wherein the overflow region is arranged such that the liquid only flows into the overflow region when the liquid flows over the top of the liquid confinement structure.

### Claim 5 (depends on 3)

The apparatus according to claim 3, wherein the liquid confinement structure further comprises a ridge having an area which is equal to or greater than an area of a final element of the projection system.

### Claim 6 (depends on 1)

The apparatus according to claim 1, further comprising a gas tight member configured to seal a space above liquid in the passage.

### Claim 7 (depends on 1)

The apparatus according to claim 1, wherein an overflow region is arranged to maintain the pressure above the liquid at a substantially constant level.

### Claim 8 (depends on 1)

The apparatus according to claim 1, wherein an overflow region is arranged to remove liquid at the end of at least part of the passage.

### Claim 9 (depends on 1)

The apparatus according to claim 1, wherein the opening of the inlet is adjacent to an inner periphery of the liquid confinement structure and directed towards the target portion of the substrate.

### Claim 10 (depends on 1)

The apparatus of claim 1, wherein the liquid confinement structure defines an open aperture through which the patterned beam is projected, the aperture being between the inlet opening and the table, and the liquid confinement structure further comprises an outlet, having an opening in a side of the liquid confinement structure that faces the table and below the aperture, to remove liquid from the space.

### Claim 11 (depends on 1)

The apparatus of claim 1, wherein the liquid confinement structure defines an open aperture through which the patterned beam is projected, the aperture being between the bottom surface of the optical element of the projection system and the table, and the inlet is configured to provide liquid to the space above the aperture, the opening of the inlet being adjacent to an inner periphery of the liquid confinement structure.

### Claim 12 (depends on 1)

The apparatus of claim 1, wherein at least part of the inlet extends diagonally, with respect to a horizontal top surface of the table, toward the table.

### Claim 13 (depends on 1)

The apparatus of claim 1, wherein the liquid confinement structure has a bottom surface facing the table and an upper surface above the bottom surface of the optical element of the projection system, and wherein liquid from the inlet opening flows to contact the surface of the optical element, then flows to below the bottom surface of the liquid confinement structure and flows toward the passage.

### Claim 14

A lithographic projection apparatus, comprising:
a movable table;
a projection system configured to project a patterned beam of radiation onto a target portion of a substrate;
a liquid supply system configured to at least partly fill a space, covering a smaller area than the substrate, between the projection system and the table with a liquid; and
a liquid confinement structure extending along at least a part of the boundary of the space between the projection system and the substrate, the liquid confinement structure and the projection system configured to form a passage, the liquid confinement structure comprising a ridge fluidly connected to the passage with an area equal to or larger than the area of a surface of a final element of the projection system configured to be in contact with the liquid.

### Claim 15 (depends on 14)

The apparatus according to claim 14, further comprising an outlet configured to remove liquid from the space and to remove the liquid from at least part of the passage.

### Claim 16

A lithographic projection apparatus, comprising:
a movable table;
a projection system configured to project a patterned beam of radiation onto a target portion of a substrate; and
a liquid supply system configured to at least partly fill a space, covering a smaller area than the substrate, between an optical element of the projection system and the table with a liquid, the liquid supply system comprising an inlet configured to provide liquid to the space, the inlet having a conduit extending from above a bottom surface of the optical element arranged to contact the liquid in the space to an opening of the inlet between the table and the bottom surface of the optical element, and a liquid confinement structure extending along at least a part of the boundary of the space, an opening of the inlet being adjacent to an inner periphery of the liquid confinement structure and directed towards the target portion of the substrate.

### Claim 17 (depends on 16)

The apparatus according to claim 16, further comprising:
an outlet; and
a passage formed between an element of the projection system and the liquid confinement structure configured for a flow of liquid towards the outlet.

### Claim 18 (depends on 17)

The apparatus according to claim 17, wherein the outlet is at the end of the passage.

### Claim 19 (depends on 16)

The apparatus according to claim 16, further comprising a chamber, through which the liquid is supplied to the inlet, the chamber having a cross-sectional area larger than a cross-sectional area of the inlet.

### Claim 20 (depends on 16)

The apparatus of claim 16, wherein the liquid confinement structure defines an open aperture through which the patterned beam is projected, the aperture being between the inlet opening and the table, and the liquid confinement structure further comprises an outlet, having an opening in a side of the liquid confinement structure that faces the table and below the aperture, to remove liquid from the space.

### Claim 21 (depends on 16)

The apparatus of claim 16, wherein at least part of the inlet extends diagonally, with respect to a horizontal top surface of the table, toward the table.

### Claim 22

A lithographic projection apparatus comprising:
a movable table;
a projection system configured to project a patterned beam onto a target portion of a substrate; and
a liquid supply system configured to at least partly fill a space between the projection system and the table with a liquid, the liquid supply system comprising:
a liquid confinement structure extending along at least a part of the boundary of the space, the liquid confinement structure and the projection system configured to form a capillary passage,
a first outlet configured to remove liquid from the space, the outlet located on a bottom surface of the liquid confinement structure, and
a second outlet to remove liquid from at least part of the capillary passage.

### Claim 23 (depends on 22)

The apparatus according to claim 22, further comprising an inlet configured to provide liquid to the space and wherein the flow rate of the outlet is greater than the flow rate of the inlet.

### Claim 24

A lithographic projection apparatus, comprising:
a movable table;
a projection system configured to project a patterned beam of radiation onto a target portion of a substrate;
a liquid supply system configured to at least partly fill a space between the projection system and the table with a liquid to form a liquid reservoir covering a smaller area than the substrate, the liquid supply system comprising a liquid confinement structure extending along at least a part of the boundary of the space between the projection system and the table and defining an open aperture through which the patterned beam is projected, the aperture being between the table and a surface, facing toward the table, of an optical element of the projection system;
a passage between the optical element and at least part of the liquid confinement structure to allow liquid therein from the liquid reservoir;
an outlet, in a side of the liquid confinement structure that faces the table, to remove liquid from the space; and
a gas tight member to seal the space above the liquid in the passage.

### Claim 25 (depends on 24)

The apparatus of claim 24, further comprising an inlet to provide liquid to the space above the aperture, an opening of the inlet adjacent to an inner periphery of the liquid confinement structure.

### Claim 26 (depends on 24)

The apparatus of claim 24, further comprising an inlet to supply liquid to the space to contact the surface of the optical element, at least part of the inlet extending diagonally, with respect to a horizontal top surface of the table, toward the table and the inlet has an opening between the surface of the optical element and the table.

### Claim 27 (depends on 24)

The apparatus of claim 24, wherein the liquid confinement structure has a bottom surface facing the table and an upper surface above the surface of the optical element and the liquid confinement structure further comprises an inlet to provide liquid having an opening that is located above the bottom surface, liquid from the inlet opening flowing to contact the surface of the optical element, then flowing to below the bottom surface and flowing toward the passage.

### Claim 28

A lithographic projection apparatus, comprising:
a movable table;
a projection system configured to project a patterned beam of radiation onto a target portion of a substrate;
a liquid supply system configured to at least partly fill a space between the projection system and the table with a liquid to form a liquid reservoir covering a smaller area than the substrate, the liquid supply system comprising an overflow region from the liquid reservoir; and
a barrier configured to bound the liquid, an entrance to the overflow region positioned on a side of the barrier opposite to a side of the barrier that faces the table, wherein the overflow region is arranged such that the liquid only flows into the overflow region when the liquid flows over the top of the barrier.

### Claim 29 (depends on 28)

The apparatus of claim 28, wherein the barrier defines an open aperture through which the patterned beam is projected, the aperture being between the projection system and the table, and the barrier comprises an outlet, having an opening in a side of the barrier that faces the table, to remove liquid from the space.

### Claim 30 (depends on 29)

The apparatus of claim 29, further comprising an inlet to provide liquid to the space above the aperture, an opening of the inlet adjacent to an inner periphery of the barrier.

### Claim 31 (depends on 28)

The apparatus of claim 28, further comprising an inlet to supply liquid to the space to contact a surface, facing toward the table, of an optical element of the projection system, at least part of the inlet extending diagonally, with respect to a horizontal top surface of the table, toward the table and the inlet having an opening between the surface of the optical element and the table.

### Claim 32 (depends on 28)

The apparatus of claim 28, wherein the barrier has a bottom surface facing the table and an upper surface above a surface, facing toward the table, of an optical element of the projection system; and further comprising:
a passage between the optical element and at least part of the barrier to allow movement of liquid toward the overflow region,
an inlet to provide liquid, the inlet having an opening that is located above the bottom surface, liquid from the inlet opening flowing to contact the surface of the optical element, then flowing to below the bottom surface and flowing toward the passage.

### Claim 33

A lithographic projection apparatus, comprising:
a movable table;
a projection system configured to project a patterned beam of radiation onto a target portion of a substrate;
a liquid supply system configured to at least partly fill a space between the projection system and the table with a liquid to form a liquid reservoir covering a smaller area than the substrate, the liquid supply system comprising an overflow region from the liquid reservoir; and
a liquid confinement structure extending along at least a part of the boundary of the space between the projection system and the substrate, the liquid confinement structure and the projection system forming a passage therebetween, the overflow region arranged to remove liquid from at least part of the passage.

### Claim 34 (depends on 33)

The apparatus of claim 33, wherein the liquid confinement structure defines an open aperture through which the patterned beam is projected, the aperture being between the projection system and the table; and the liquid confinement structure comprises an outlet, having an opening in a side of the liquid confinement structure that faces the table, to remove liquid from the space.

### Claim 35 (depends on 34)

The apparatus of claim 34, further comprising an inlet to provide liquid to the space above the aperture, an opening of the inlet adjacent to an inner periphery of the liquid confinement structure.

### Claim 36 (depends on 33)

The apparatus of claim 33, wherein the liquid confinement structure comprises an inlet to supply liquid to the space to contact a surface, facing toward the table, of an optical element of the projection system, at least part of the inlet extending diagonally, with respect to a horizontal top surface of the table, toward the table and the inlet having an opening between the surface of the optical element and the table.

### Claim 37 (depends on 33)

The apparatus of claim 33, wherein the liquid confinement structure has a bottom surface facing the table and an upper surface above a surface, facing toward the table, of an optical element of the projection system, the upper surface having an overflow opening of the overflow region, and the liquid confinement structure comprises an inlet to provide liquid having an opening that is located above the bottom surface, liquid from the inlet opening flowing to contact the surface of the optical element, then flowing to below the bottom surface and flowing toward the passage.
