# US 8,541,951 B1 · High temperature LED system using an AC power source

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- Number: US 8,541,951 B1
- Document ID: US8541951B1
- Status: Granted
- Kind: B1
- Application number: 13/298,905
- Filed: 2011-11-17
- Granted: 2013-09-24
- Earliest claimed: 2010-11-17
- Assignees: Soraa, Inc.
- Applicants: Frank Tin Chung Shum; Frank M. Steranka; Cliff Jue
- Inventors: Frank Tin Chung Shum; Frank M. Steranka; Cliff Jue
- Web page: https://patentgrep.com/patent/US8541951B1

## CPC

- H05B 45/44: with an active control inside an LED matrix
- H05B: ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL

## Abstract

Power management and thermal management for high intensity LED lamps are disclosed.

## Claims

### Claim 1

An LED system for coupling to an AC power source comprising:
a rectifier module being electrically coupled to the AC power source, the rectifier module being configured to provide a rectified output;
a first array of LED devices, the first array of LED devices being electrically coupled to the rectifier module and to receive the rectified output;
a second array of LED devices electrically coupled to the first array of LED devices;
a current monitor module electrically coupled to the first array and second array of LED devices, the current monitor module being configured to determine a first current level using a drawn current level signal associated with the first array of LED devices and a second current level using a reference current level signal associated with the second array of LED devices; and
a signal compensating module electrically coupled to the current monitor module, the signal compensating module being configured to generate a first compensation factor signal based on a difference between the first current level and a first reference current level.

### Claim 2 (depends on 1)

The system of claim 1 further comprising a low pass filter electrically coupled to the current monitor module and the signal compensating module.

### Claim 3 (depends on 1)

The system of claim 1 wherein the first array of LED devices is electrically coupled to the second array of LED devices in series.

### Claim 4 (depends on 1)

The system of claim 1 further comprising a first switch and a second switch, the first switch being configured to control the first array of LED devices in response to the compensation factor signal.

### Claim 5 (depends on 1)

The system of claim 1 wherein the signal compensating module comprises a divider module.

### Claim 6 (depends on 1)

The system of claim 1 wherein the signal compensating module comprises a differential operational amplifier.

### Claim 7 (depends on 1)

The system of claim 1 wherein the rectifier module is mounted to a printed circuit board.

### Claim 8 (depends on 1)

The system of claim 1, further comprising:
an LED submount having a front surface and a back surface, the front surface comprising an inner region and an outer region, the inner region being characterized by a reflectivity of at least 80%, the first and second arrays of LED devices being disposed on the inner region.

### Claim 9 (depends on 8)

The system of claim 8 wherein the first and second array of LED devices are configured for being operable at 100 degrees Celsius or higher.

### Claim 10 (depends on 8)

The system of claim 8 further comprising:
a heat sink directly coupled to the back surface of the LED submount, the heat sink being characterized by a thermal emissivity of at least 0.5.

### Claim 11 (depends on 10)

The system of claim 10 wherein the outer region of the heat sink is substantially non-reflective.

### Claim 12 (depends on 10)

The system of claim 10 further comprising an MR-16 housing.

### Claim 13 (depends on 10)

The system of claim 10 wherein the outer region of the heat sink is coated with anodized aluminum material and characterized by a thermal emissivity of at least 0.8.

### Claim 14 (depends on 10)

The system of claim 10 wherein the heat sink is coated by a non-reflective material, a surface of the heat sink being characterized by an emissivity of at least 0.9.

### Claim 15 (depends on 10)

The system of claim 10 wherein at least 10% of the front surface area is characterized an emissivity of 0.6 or greater.

### Claim 16 (depends on 10)

The system of claim 10 further comprising a reflector positioned within an inner region of the front surface.

### Claim 17 (depends on 10)

The system of claim 10 wherein a thermal resistance from the LED submount to the high-emissivity surface area is less than 8 C/W.

### Claim 18 (depends on 10)

The system of claim 10 wherein the outer surface of the heat sink is coated by a substantially black coating.

### Claim 19

An LED system for coupling to an AC power source comprising:
a rectifier module being electrically coupled to the AC power source, the rectifier module being configured to provide a rectified output;
a first array of LED devices, the first array of LED devices being electrically coupled to the rectifier module and to receive the rectified output;
a second array of LED devices electrically coupled to the first array of LED devices;
a current monitor module electrically coupled to the first array and second array of LED devices, the current monitor module being configured to determine a first current level using a drawn current level signal associated with the first array of LED devices and a second current level using a reference current level signal associated with the second array of LED devices;
a signal compensating module electrically coupled to the current monitor module, the signal compensating module being configured to generate a first compensation factor signal based on a difference between the first current level and a first reference current level; and
an LED submount having a front surface and a back surface, the front surface comprising an inner region and an outer region, the inner region being characterized by a reflectivity of at least 80%.

### Claim 20

An LED system for coupling to an AC power source comprising:
a rectifier module being electrically coupled to the AC power source, the rectifier module being configured to provide a rectified output;
a first array of LED devices, the first array of LED devices being electrically coupled to the rectifier module and to receive the rectified output;
a second array of LED devices electrically coupled to the first array of LED devices;
a current monitor module electrically coupled to the first array and second array of LED devices, the current monitor module being configured to determine a first current level using a drawn current level signal associated with the first array of LED devices and a second current level using a reference current level signal associated with the second array of LED devices;
a signal compensating module electrically coupled to the current monitor module, the signal compensating module being configured to generate a first compensation factor signal based on a difference between the first current level and a first reference current level;
an LED submount having a front surface and a back surface, the front surface comprising an inner region and an outer region, the inner region being characterized by a reflectivity of at least 80% the first and second arrays of LED devices being disposed on the inner region; and
a heat sink coupled to at the LED submount the heat sink being characterized by a thermal emissivity of at least 0.5.
